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In-Plant Training Programs

Product Design & Development
Snap-fits, Press-fits and Welding of Plastics
1-day seminar

Purpose & Overview
This seminar offers technical background for both the designer and engineer to select the optimum joining process for your specific application. It will follow the process to implementation in the design and then carry the design successfully through to the manufacturing stage.

Your instructor will emphasize the importance of addressing one of the most common and pertinent challenges in this area, designing with plastic materials as opposed to metals. Learn how to utilize the advantages plastics provide, and how to avoid the pitfalls of improper design.Detailed examples of parts manufactured by each of the 22 major plastics processing methods for 34 of the most commonly used plastics will be reviewed. Your instructor will closely examine: design for disassembly, recycling, cost reduction and complete elimination of joining operations.

Who Should Attend?
Designers, engineers, engineering managers, purchasing agents and others involved in plastic product research and development will find this seminar invaluable in selecting and implementing joining techniques.

About the Instructor: Jordan Rotheiser
Jordan Rotheiser is a practicing plastics engineer and industrial designer with over 30 years of experience in the design of plastic products. Besides Joining of Plastics, he has authored the chapter on plastics design in the Modern Plastics Handbook, has been a guest columnist for Plastics Design Forum and Plastics Engineering, has had articles published on his work in other national publications.


Mr. Rotheiser holds a B.S. in Engineering and a B.F.A. in Industrial Design, both from the University of Illinois. He worked for General Motors, Abbott Laboratories and Compagnie de l' Esthetique Industrielle in Paris before forming Rotheiser Design Inc., which specializes in plastic product design. Holder of nine patents, he is a Senior member of the Society of Plastics Engineers and has served the society in many functions at the section, division and national level.

Seminar Content
Designing to Avoid Fitment Distortion • Wall thickness • Inside corners • Ribs • Bosses • Draft • Locators • Tolerancing
Snap Fits • Advantages and disadvantages • Snap fit theory • Material selection • One-way and reopenable snap fit design • Annular snap fits • Snap fit tooling
Press Fits • Advantages and disadvantages • Press fit theory • Material selection • Creep • Loadings • Press fit design • Design tips to permit looser tolerances • Safety factors
Ultrasonic Welding • Advantages and disadvantages • Process description • Application and design details for energy directors • Shear joints • Stakes • Spot Welds • Swaging
Hot Die/Fusion/Hot Plate, Hot Wire, Hot Gas, Vibration, Induction/Electromagnetic, and Spin Welding • Advantages and disadvantages • Process description • Joint design • Applications for each of these processes

Attendees will receive the textbook titled Joining of Plastics - Handbook for Designers and Engineers by Jordan Rotheiser which will be used as the seminar manual.