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Summary

The injection molding process is one of the key characteristics that determines how a plastic part will perform in service. Manufacturers certainly attempt to avoid failure, but often unanticipated factors result in unexpected problems. The chances for a successful application can be significantly increased through preventative measures, including appropriate material selection, proper mold design, and process development. Even when appropriate actions are taken, failures can still occur. The evaluation of these failures provides an opportunity for learning. By understanding how and why a plastic component is failed, steps can be taken to prevent future occurrences. Case Studies will be presented to illustrate failures associated with the deficiencies from the injection molding process. The presented cases will illustrate how the failure analysis process was used to identify the failure mechanism as well as the primary factors responsible for the failures.

Biography

Jeffrey A. Jansen is Senior Managing Engineer and a Partner at The Madison Group, an independent plastics engineering and consulting firm. Jeff specializes in failure analysis, material identification and selection, as well as compatibility, aging, and lifetime prediction studies for thermoplastic materials. He has been solving polymer-related problems for 26 years. In that time, he has performed over 3,820 investigations, both for industrial clients and as a part of litigation. Jeff is a regular presenter on the SPE webinar series, covering a wide range of topics related to plastics failure, material performance, testing, and polymer technology. Jeff is a graduate of Carroll College and the Milwaukee School of Engineering.