Often considered a “black art,” profile extrusion is, in reality, a well-defined science—one that has long been closely held and rarely shared. This three-part workshop series demystifies the process, offering a clear path from intuition-based practice to proven, scientific understanding.

The first session focuses on profile die design, covering die materials, machining methods, types of profile dies, and key calculations such as drawdown ratio and land length. Advanced design challenges like sink marks and unbalanced profiles are explored through real-world case studies.

The second session dives into sizing and calibration, including techniques for pipe, tubing, and complex profiles. Attendees will learn about differential vacuum sizing and how to choose between dry and wet calibration methods for optimal results.

The final session tackles troubleshooting the profile extrusion line, taking a holistic look at the extrusion complex—from the extruder and tooling to pullers and ancillary equipment. The use of statistical process control (SPC) and data analysis is emphasized to drive consistent quality and performance.

Together, these workshops unlock critical design, material, and processing principles to elevate your expertise and improve production outcomes.

Engineers, Die Designers, Engineerin Managers, techinicans, Processing  Personel , Sales Managers and anyone involved in Profile Extrusion.

 Tired of inconsistent quality in your extruded profiles? Learn how die design fundamentals—like die type, steel selection, and Wire EDM machining—directly affect performance and precision.
• Dealing with shape distortions or flow imbalances? Understand how to correct issues through proper drawdown calculations, land length design, and die flow optimization.
• Having trouble achieving accurate sizing and calibration? Master techniques for sizing pipe, tubing, and complex profiles, including when to use dry or wet calibration methods.
• Frustrated with unpredictable extrusion line performance? Discover how to troubleshoot key variables like melt temperature, pressure, tooling, and puller alignment—and how to use SPC for better control.
• Running into the same production issues over and over? Explore real-world case studies that show how to identify root causes and apply effective solutions.

📢 Solve these challenges and more—gain the tools, insights, and confidence to take your profile extrusion process to the next level!