SPE WORKSHOP: Injection Molds: Challenges and Opportunities in Conventional and Emerging Technologies

  Workshop

Injection Molds: Challenges and Opportunities in Conventional and Emerging Technologies

  September 16, 17, 25 & 26, 2025
  All workshop days are from 11:00 AM to 12:30 PM EDT.
  Online

Injection Molds: Challenges and Opportunities in Conventional and Emerging Technologies

  Summary

Why are molds so slow and expensive and why do customers put up with this?
What can we do to get real prototype parts faster and for a much lower cost?
Is there really a solution that works at both the design and build level?

Join us for a workshop that reviews the current state of molds and suggests integration of new technology to change the way we approach the design of molded parts, assemblies and the molds themselves. The mold industry is highly specialized and optimized, and despite a high level of efficiency customers are demanding lower prices and shorter lead-times. Design for molded parts, assemblies, and molds is far from optimized and there are opportunities to integrate technology that will improve the design for molded parts that will in turn improve the design for molds and the outcome for molded product—reducing the time, cost, and risk associated with injection molding.

What should you expect?

  • a review of the current state of subtractive and additive technology
  • case studies explaining failures and solutions
  • strategies you can implement immediately to reduce cost and risk at both the design and build level
  • a fun and robust conversation with an industry veteran

  Agenda

(Click each session to expand)
September 16, 2025
Duration: 1.5 Hour

  Outline

  1. the last 100 years of moldmaking
  2. current state of subtractive technology
  3. ongoing improvements in existing workflow (software, cutting tools, automation, AI)
  4. what strategies are companies using to compete with current technology?
  5. why are molds so slow and expensive; what is the real lead-time from art to part?
  6. what assumptions do we automatically make when creating molded parts?
  7. what are the invisible risks that we are blind to?
  8. what are the challenges ahead?
  9. what are some easy things we can do right now to improve our workflows?
  10. why is it so hard to do something new?

  Resources

  • TBA

Go to Session 1 

    September 17, 2025
    Duration: 1.5 Hour

      Outline

    1. how to reduce risk by prototyping?
    2. additive technology overview
    3. current state of additive technology
    4. ongoing improvements in existing workflow (materials, print speed, automation)
    5. why printing parts doesn’t really solve problems?
    6. why additive metal is not replacing the current workflow for molds?
    7. what other options are there?
    8. what can we do to improve the way we design for molding?
    9. what can we do to improve the way we design molds?
    10. what is a better future state for all stakeholders (OEM, moldmaker, molder, integrator)?

      Resources

    • TBA

    Go to Session 2 

    September 25, 2025
    Duration: 1.5 Hour

      Outline

    1. what is the difference between a technology and a solution?
    2. how do we integrate new technology into existing workflows?
    3. examples of design failures
    4. examples of technology adoption failures
    5. when our tools change why does our thinking stay the same?
    6. what opportunities are we blind to now that we can learn to see?
    7. what changes would we like to see and how can we create them?
    8. what are the known obstacles in the way that we need to overcome to integrate new technologies?

      Resources

    Go to Session 3 

    September 26, 2025
    Duration: 1.5 Hour

      Outline

    1. what is the difference between a technology and a solution?
    2. how do we integrate new technology into existing workflows?
    3. examples of design failures
    4. examples of technology adoption failures
    5. when our tools change why does our thinking stay the same?
    6. what opportunities are we blind to now that we can learn to see?
    7. what changes would we like to see and how can we create them?
    8. what are the known obstacles in the way that we need to overcome to integrate new technologies?

      Resources

    Go to Session 4 

     

    If you can't attend one or several sessions live, or if you want to review some concepts, the recordings will be available after each session.

      Registration Information

    SPE Premium Member$540
    SPE Members$600
    Nonmembers$800

     
    4 Sessions
     
    Level: Intermediate
     
    Total Hours: 6 Hours
     
    Streaming access on desktop and mobile browsers

      Instructor

    Glen Mason
    Director, Advanced Manufacturing
    Wilson Sporting Goods
      LinkedIn

    Glen Mason spent 27 years as an owner-operator of a small injection molding company that focused on complex molded parts and processes for sporting goods, cameras, and dental equipment. In 2019 he transitioned away from daily operations and sold the business to Wilson Sporting Goods—his largest customer. Glen is still working with Wilson as Director or Advanced Manufacturing, always pushing the limits on injection molding and bringing business solutions to manufacturing problems that provide the lowest total cost and highest total value.

    His focus is on breaking down the barriers to entry for injection molded products and projects, creating functional cosmetic parts across a broad platform of materials and applications, and aggressive collaboration with internal and external customers to manage total project cost and inventory.

    With decades of experience in material selection, part design, rapid prototyping, mold design, mold building, composite materials, In-mold decoration, overmolding, insert molding, and process engineering he integrates high-value technology applied at scale.

    Most importantly, Glen is passionate about his work and shares his experience with the next generation of plastics professionals to support internal and external change makers on the path to a better future.


      Questions? Contact:

    For questions, contact Iván D. López.


      Who Should Attend?

    • OEMs
    • Part Designers
    • Mold Designers
    • Mold Buyers
    • Injection molding professionals
    • Mold makers
    • Additive technology integrators

      Why Should You Attend?

    Do you constantly struggle with why molds are so slow and expensive, and wonder why customers seem to accept these delays and costs?
    Are you tired of hearing that there’s no better way to get real prototype parts faster and at a lower cost?
    Are you asking yourself if there is actually a solution that works at both the design and mold build level—and if so, how to apply it?

    If you’ve faced these questions in your daily work, this workshop is for you.

    Everyday Problems You’ll Address:

    • Why does it take so long to get molded parts when everything else moves faster?
    • How can I reduce the cost and risk of new mold builds without sacrificing quality?
    • What can I do when traditional moldmaking techniques no longer keep up with my project timelines?
    • Is additive manufacturing a real solution, or just another buzzword?
    • How can I rethink part and mold design to truly accelerate development and cut costs?

    Molds are the key to unlocking the scale and productivity of the most efficient process on the planet: plastic injection molding.   The mold industry faces a number of challenges including an aging labor force, global competition and tariffs, new technology integration, higher complexity, and customer demands for lower cost and faster delivery.  There is an opportunity to improve the entire creative process from design to finished part that will lower both the short and long term cost of developing new molded products and deliver real-world prototypes in days vs weeks or months.  Explore new technology through an interactive presentation that will explain additive approaches to mold building, show how to easily integrate it with your existing workflow, and make you think differently about your approach to product development… you really can’t afford to miss a chance to unlock your own potential and change the way you think about molds.


    This educational program is provided as a service of SPE. The views and opinions expressed on this or any SPE educational program are those of the Speaker(s) and/or the persons appearing with the Speaker(s) and do not necessarily reflect the views and opinions of the Society of Plastics Engineers, Inc. (SPE) or its officials, employees or designees. To comment or to present an opposing or supporting opinion, please contact us at info@4SPE.org.

    Refund Policy

    Full refund 30 days prior to the event start date. Please contact customerrelations@4spe.org for assistance with registration.

    Copyright & Permission to Use

    SPE may take photographs and audio/video recordings during the conference, pre-conference meetings and receptions that may include attendees within sessions, networking areas, exhibition areas, and other areas associated with the conference both inside and outside of the venue. By registering for this event, all attendees are providing permission for SPE to use this material at its discretion on SPE's websites, marketing materials, and publications. SPE retains ownership of copyright to all photographs and audio/video recording obtained at this event and attendees may request copies of any material in which they are included.

    Anti-Trust Statement

    1. No discussion among members, volunteers, or staff, which attempts to arrive at any agreement regarding prices, terms or conditions of sale, distribution, volume, territories, or customers;
    2. No activity or communication which might be construed as an attempt to prevent any person or business entity from gaining access to any market or customer for goods or services or any business entity from obtaining services or a supply of goods;
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    4. No other activity which violates anti-trust or applicable laws aimed at preventing unfair competition.
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