The SPE Library contains thousands of papers, presentations, journal briefs and recorded webinars from the best minds in the Plastics Industry. Spanning almost two decades, this collection of published research and development work in polymer science and plastics technology is a wealth of knowledge and information for anyone involved in plastics.
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Wilber Lio , Katherine Lawler , Xia Sheng , Mufit Akinc , Michael R. Kessler, May 2010
Polymer matrix composites (PMCs) are susceptible to microcracks and delaminations from impacts and thermal/mechanical loadings that greatly reduce their mechanical integrity. This is especially a problem for high-temperature PMCs because current repair resins have low glass transition temperatures (Tg's) that stem from the low prepolymer viscosities required of injectable resins. Bisphenol E cyanate ester has both a high cured Tg and low prepolymer viscosity, ideal for the injection repair of high-temperature PMCs. Alumina nanoparticles were incorporated to improve adhesive strength and engineer prepolymer viscosity. Lap shear tests were performed to evaluate the effects of alumina nanoparticles on the adhesive strength of the resin.
Hesam Ghasemi , Pierre J. Carreau, Musa R. Kamal, May 2010
The purpose of this research is to
understand fiber orientation of long glass fibers
(> 1mm) in polymer melts and the associated
rheology in well-defined simple shear flow.
Specifically, we are interested in associating the
rheological behavior of glass fiber reinforced
polypropylene with the transient evolution of
fiber orientation in simple shear in an effort to
ultimately model fiber orientation in complex
flow. A sliding plate rheometer was designed
to measure stress growth in the startup and
cessation of steady shear flow. Results were
confirmed by independent measurements on
another sliding plate rheometer13. A fiber
orientation model that accounts for the
flexibility of long fibers, as opposed to rigid rod
models commonly used for short fibers, was
investigated and results are compared with
experimentally measured values of orientation.
The accuracy of this model, when used with the
stress tensor predictions of Lipscomb, is
evaluated by comparing against experimental
stress growth data. Samples were prepared with
random initial orientation and were sheared at
different rates. Results show that fiber
flexibility has the effect of retarding transient
fiber orientation evolution. Additionally, it is
shown that the stress growth measurements
provide results that are not fully explained by
the chosen models.
Low-density foams of ethylene-norbornene
copolymers were produced and their mechanical properties
in compression investigated. Microcellular morphologies
were observed with mean cell diameters lower than
20 ?m. Although the cyclo-olefin copolymer (COC) resin
shares similar mechanical properties with polystyrene
elastic modulus and compressive strength of the
microcellular COC foams were much lower than the values
for standard PS foam having larger cells (100-200 ?mrange)
comparison made at the same density i.e. in the 50-
100 kg/m3 range. This goes against the usually accepted
paradigm of enhanced properties with microcellular foams.
Mechanisms for such unexpected behavior are proposed.
Low-density foams of ethylene-norbornene copolymers were produced and their mechanical properties in compression investigated. Microcellular morphologies were observed, with mean cell diameters lower than 20 ?¬m. Although the cyclo-olefin copolymer (COC) resin shares similar mechanical properties with polystyrene, elastic modulus and compressive strength of the microcellular COC foams were much lower than the values for standard PS foam having larger cells (100-200 ?¬m range), comparison made at the same density, i.e. in the 50- 100 kg/m3 range. This goes against the usually accepted paradigm of enhanced properties with microcellular foams. Mechanisms for such unexpected behavior are proposed.
Darin VanDerwalker, Stephen Johnston, Dan Hazen, David Kazmer, May 2010
Micromolding with microscale surface features and thin-wall plates of the quartz glass/polymers composites were performed to fabricate a new micro-fluidic plate with glass. Effects of process parameters on processability
and surface replication of the molded parts were evaluated.
The replication ratio and internal morphology of molded
green and sintered microparts were analyzed using SEM
and a confocal laser scanning microscope. During
sintering processes, the green molded composites shrank
with removal of binder polymer. The internal morphology
affected shrinkage of green molded composites. The
surface replication ratio of molded and sintered parts
showed high values. Sintered molded parts were produced
with a high aspect ratio of 3.4 and 10 ?¬m micro-line width.
Darin VanDerwalker , Stephen Johnston , Dan Hazen , David Kazmer, May 2010
Process characterization provides a model of process responses as a function of process factors, which is useful for process optimization and quality control. In this paper, four Design of Experiments (DOE) are implemented for a thin wall molding process, including two fractional factorial designs, a D-optimal design, and a supersaturated fractional factorial design. The capability of the DOEs are subsequently analyzed with respect to the estimated main effects and defect prediction capabilities. The results indicate that fully saturated designs are satisfactory for process characterization, but all critical process factors should be investigated. Experimental designs having confounded process factors were found preferable to experimental designs of similar size that were not confounded, but investigated fewer factors.
Micromolding with microscale surface features and thin-wall plates was performed to fabricate zirconia with heat-insulated molds. Effects of process parameters on processability and surface replication of the molded optical parts such as a diffraction grating and anti-reflective plates were evaluated. The replication ratio and higher-order structure of molded parts were analyzed using SEM and a polarizing optical microscope. Using an insulated mold, the flow length and surface replication ratio of molded parts increased. The molecular orientation of molded parts decreased using this mold, as it did in molding conditions of higher mold temperatures and injection temperatures.
When packaging sterilized medical devices or products, the integrity of the film is essential to ensure sterility of the device until usage. With competitive forces prompting the use of thinner gauge films, the risk of abrasion-induced failures increases dramatically. Until recently, there have been no effective means for packaging engineers to quantify which films would be most suitable for final applications. The Flexible Material Abrasion Kit allows engineers to perform a controlled laboratory test and analyze the variables that may influence the abrasion resistance of packaging films. This paper presents the concept behind the device and describes an actual case study.
David Kazmer , Stephen Johnston , Darin VanDerwalker, May 2010
Multivariate modeling methods such as Principle Components Analysis are increasingly being used for quality control. The capability of such PCA models are traditionally verified by changing the process settings on an individual basis until a process fault is encountered. While such an approach is valid it is inefficient and does not consider interactions between multiple process settings. In this paper a design of experiments (DOE) is applied to more effectively identify process constraints with greater precision than the traditional fault identification approach. The method is demonstrated with the production of short shots and indicates significant differences between univariate and multivariate analyses with respect to yield predictions.
David Kazmer , Stephen Johnston , Darin VanDerwalker, May 2010
Multivariate modeling methods such as Principle Components Analysis are increasingly being used for quality control. The capability of such PCA models are traditionally verified by changing the process settings on an individual basis until a process fault is encountered. While such an approach is valid, it is inefficient and does not consider interactions between multiple process settings. In this paper, a design of experiments (DOE) is applied to more effectively identify process constraints with greater precision than the traditional fault identification approach. The method is demonstrated with the production of short shots, and indicates significant differences between univariate and multivariate analyses with respect to yield predictions.
This study demonstrates an approach to generate
reinforcement in thermosetting polymers through crystal
growth of low molecular weight crystallizable solvents.
Phase separation and crystallization in blends of
dimethylsulfone (DMS) and diglycidyl ether of bisphenol-
A monomer were investigated via small angle laser
scattering and optical microscopy at different isothermal
conditions along with crosslinked mixtures using 1 3-
Phenylenediamine. Reaction conditions which lead to
suitable reinforcements were identified. It is also shown
that DMS crystals grow anisotropically to form faceted
geometries that resemble chopped-fiber-like morphologies
as well as show unique ways of anchoring to the matrix.
This study demonstrates an approach to generate reinforcement in thermosetting polymers through crystal growth of low molecular weight crystallizable solvents. Phase separation and crystallization in blends of dimethylsulfone (DMS) and diglycidyl ether of bisphenol- A monomer were investigated via small angle laser scattering and optical microscopy at different isothermal conditions along with crosslinked mixtures using 1,3- Phenylenediamine. Reaction conditions which lead to suitable reinforcements were identified. It is also shown that DMS crystals grow anisotropically to form faceted geometries that resemble chopped-fiber-like morphologies as well as show unique ways of anchoring to the matrix.
The increasing diversity of commercial polypropylene products in recent years, related to the increase in the production volumes of PP, has led to a high number of studies dealing with structure-specific nucleating agents (NAƒ??s). Experiments on sorbitol-based NAƒ??s suggest that the nucleation function of this group of nucleating agents is a result of hydrogen bonding and self-assembly. So far, nucleation studies have been conducted in an indiscriminate manner with little reference to the exact effect of PP structure on nucleating behaviour of NAƒ??s. However, given the variety of commercial PP structures produced today, the question on the existence of synergy between polypropylene structure and nucleating efficiency of NAƒ??s remains open. The SIST (Stepwise Isothermal Segregation Technique) has been used in this study as a fast and efficient method to characterize a group of random PPƒ??s having different structures, giving the lamellar thickness distribution. In addition, temperature sweep measurements were performed to study the effect of flow on the interaction between NA and PP. In this way, small discrepancies between different materials can be pointed out to assess the nucleating efficiency of the nucleating agent.
The preparation of poly(1,2-dichloroethylene), an unknown material that is expected to be a superb engineering thermoplastic, was explored. The ROMP of cis-3,4-dichlorocyclobutene quantitatively yielded a white linear polymer with 'CHClCHClCH=CH' repeating units. However, its subsequent addition chlorination could not be made to occur to a detectable level. Steric hindrance and/or electronic deactivation due to the inductive effect of Cl apparently made the chlorination impossible. Furthermore, thermal degradation of a series of model compounds indicated that polymers containing (CHCl)n (n ' 3) structures would have low thermal stabilities.
Clive P. Bosnyak, Alexander Chudnovsky, Shaofu Wu, Hoang T. Pham, May 2010
In injection molding, the control system plays a crucial role in quality consistency. Low-grade IMMs are manufactured in a large volume in Asia with low profit margin. Technology upgrade is the key to business success. An advanced control system has been designed in this paper to improve the performance of existing low-end IMMs with minimal modification. The control system architecture and advanced features are introduced. Experimental results show that with this controller, the performance of low-end machines can be comparable to that of the high cost and high performance machines, in term of repeatability and accuracy.
Yashpal J. Bhandari , Robert R. Gallucci , Mark Sanner , Rajendra K. Singh, May 2010
Blends of polyetherimide (PEI) with polycarbonate (PC) form phase-separated mixtures. However replacement of polycarbonate bisphenol-A (BPA) derived linkages with resorcinol derived ester linkages to form isophthaloyl and terephthaloyl resorcinol polyestercarbonate (ITR-PC) exhibits surprising miscibility with PEI. Due to the flame retarding capability of ITR-PC versus PC the PEI + ITRPC blends also exhibit improved flame resistance in terms of lower heat release (HR) as measured by Ohio State Universityƒ??s (OSU) Heat Release test apparatus.Due to their lower heat release (< 65/65) these blends are compliant with US Federal Aviation Authority Regulation (FAR 25.853) and thus are acceptable for use in the fabrication of interior components for transportation industry. Due to their miscibility these PEI + ITR-PC blends can also be used in applications requiring transparency.
Anshuman Shrivastava , Jeffrey Weinzweig , Stephen McCarthy, May 2010
Biodegradable bone plates are commonly secured to
bone surfaces using screws in craniomaxillofacial
surgery. Using melt adhesives potentially replaces the
need for existing screws and the associated complex
techniques and equipment. Previously we have shown the
advantages of using biodegradable melt adhesives over
screw systems [1]. A time-based study comparing the
effect of using melt adhesives and screws to secure bone
implants to bone in a live goat model was performed. This
paper demonstrates and compares the impact of using
screws plates and melt adhesives on the healing of bone
and operative time.
Anshuman Shrivastava , Jeffrey Weinzweig , Stephen McCarthy, May 2010
Biodegradable bone plates are commonly secured to bone surfaces using screws in craniomaxillofacial surgery. Using melt adhesives potentially replaces the need for existing screws and the associated complex techniques and equipment. Previously we have shown the advantages of using biodegradable melt adhesives over screw systems. A time-based study comparing the effect of using melt adhesives and screws to secure bone implants to bone in a live goat model was performed. This paper demonstrates and compares the impact of using screws, plates, and melt adhesives on the healing of bone and operative time.
Amirhossein Maani , Marie-Claude Heuzey , Pierre J. Carreau , Omar Khennache, May 2010
A linear and a branched polypropylene were blended with an ethylene ?ñ-olefin copolymer as the toughening elastomeric compound. A significant strain hardening behaviour was observed for the branched polypropylene (B-PP) as well as the branched polypropylene based TPO (B-TPO). The foamabilities of the compounded TPOs were investigated in a low pressure injection foaming process at an industrial scale. While linear polypropylene based TPO (L-TPO) exhibited no strain hardening behaviour, the cell density of the LTPO was significantly higher than that of the B-TPO.The results of injection foaming of neat polypropylenes, however, showed that the cell density of B-PP foam is almost 2 folds larger than that of the L-PP foam! These observations along with the morphological investigation of the unfoamed blends suggest that the foaming behavior of these TPOs is controlled by the interfacial properties and the blend micro-structure.
Pressure and temperature sensors installed in the injection molding molds have been applied in industry to measure quality related information. However, these sensors allow only the measurement of polymer melt status at the location where the sensors are installed, limiting the generality of information. This paper presents a new transducer technology developed based on the dielectric properties of polymers. The transducer can be installed in the mold with low cost and provide continuous measurement. Plenty of information during the production can be obtained by this transducer. Simulation and experimental results show the effectiveness of the transducer.
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Any article that is cited in another manuscript or other work is required to use the correct reference style. Below is an example of the reference style for SPE articles:
Brown, H. L. and Jones, D. H. 2016, May.
"Insert title of paper here in quotes,"
ANTEC 2016 - Indianapolis, Indiana, USA May 23-25, 2016. [On-line].
Society of Plastics Engineers
Available: www.4spe.org.
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