SPE Library

The SPE Library contains thousands of papers, presentations, journal briefs and recorded webinars from the best minds in the Plastics Industry. Spanning almost two decades, this collection of published research and development work in polymer science and plastics technology is a wealth of knowledge and information for anyone involved in plastics.

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Conference Proceedings
FINITE ELEMENT ANALYSIS OF CREEP DEFORMATION IN THERMOPLASTIC COMPOSITES
Runyuan Bai, Christopher Richards, May 2011
Profiles of thermoplastic composite materials will creep and deform under loads and thermal stresses with duration depending on thermal conditions. Finite element analysis (FEA) has been performed which combines the time and temperature dependencies of the stress relaxation modulus of the materials. This analysis will benefit proof-of-design concepts, extrusion cooling processes and product life predictions.
PRINCIPALS OF THE TWINWELD SYSTEM
Chris Korson, May 2011
The Twinweld laser plastic welding system is a process which utilizes two sources of radiant energy to weld optically clear parts to laser opaque parts at higher speeds and offering higher weld strengths while reducing residual stresses in the finished component. It also has the capability to reduce bridge gaps at the welding interfaces of the two components which may exist prior to welding.
LATERAL STRESS AND BULK DENSITY OF PET RESIN WITH RE-CYCLE
Stephen Derezinski, May 2011
Solids conveying depends on the specific gravity and the lateral stress of the feed resin. Laboratory measurements show that the addition of re-cycle PET flakes to virgin PET pellet resin feed significantly changes its lateral stress and specific gravity. Data for different ratios of re-cycle flake to PET pellets are presented. Also, data for 100% PET pellet feed and 100% PET re-cycle flakes are given for comparison.
WHAT EVERY PLASTICS PROFESSIONAL SHOULD KNOW ABOUT PATENTS AND PATENTING - PART 4: THE NON-OBVIOUSNESS REQUIREMENT FOR PATENTABILITY IN LIGHT OF KSR v. TELEFLEX
Amad Tayebi, May 2011
This article provides a brief summary of the U.S. Supreme Court Decision in KSR v. Teleflex and how that decision has impacted the guidelines patent examiners are expected to follow in their determination of whether a patent claim is obvious These guidelines were first published in the Federal Register a few months after the Court's decision was released.
PLASTIC PACKAGING: A CURRENT PERSEPCTIVE ON SUSTAINABILITY
Bonnie Bachman, Shristy Bashyal, Margaret Baumann, May 2011
Five plastic packaging producers, machine manufacturers, and/or resin manufacturers are studied to conduct case study research to understand the approaches they are taking to use sustainable packaging. This industry view point is conducted to generate information regarding environmental pressures these companies are facing and the strategies they are implementing to be competitive and sustainable.
DEVELOPMENT OF AN ANTIBACTERIAL FILM FOR APPLICATION IN THE FOOD INDUSTRY
Richard Silverwood, Abdellah Ajji, May 2011
In this study, the preparation of Low density polyethylene (LDPE)/ZnO nanocomposite and its antibacterial efficiency was analysed. The antibacterial property investigation was performed by colony count tests. Scanning electron microscopy (SEM) was performed to investigate the dispersion effect of LDPE-g-MAH copolymer. Two ZnO nanoparticles sizes were studied and their efficiency was first tested in water suspension. The results show that both an increase in mixing temperature and addition of copolymer improve the antibacterial efficiency of the polymer film.
EVOLUTION OF CARBON BLACK GRADES FROM RUBBER APPLICATIONS TO SPECIALTY PLASTIC APPLICATIONS
Daniel Callahan, May 2011
The different end use requirements of carbon black in rubber and plastics applications are discussed in this paper. Although the larger volume of carbon black is used in rubber applications, the critical requirements of these products are much different than the needs in plastics applications such as molding and fiber. It is recommended to evaluate the end use product requirements and manufacturing process when choosing a carbon black. Carbon black suppliers have developed specialty grades of carbon black to meet the needs of the plastics market.
SIMULATION OF MICROPELLETIZING MECHANISMS
William Aquite, Moritz Engerer, Martin Launhardt, Tim Osswald, Natalie Rudolph, May 2011
A newly developed technique allows production of pellets with a spherical shape and size in the micrometer-scale. This is achieved by extruding a polymer melt through a capillary and stretching it with a hot air stream. This work presents the first approach to simulate this process. The deformation, presence of Rayleigh instabilities and primary breakup of a fluid thread that is continuously flowing from a channel is simulated using the OpenFOAM fluid dynamics package.
EFFECT OF HYBRID COMPATIBILIZERS ON MECHANICAL PROPERTY OF TERNARY BLEND WITH POLYPROPYLENE, POLY (LACTIC ACID) AND TPO
Hyun-sup Lee, Seung-hyuk Kim, Jong-duk Kim, May 2011
In this study, ternary blend included with Polypropylene, Poly (lactic acid) and Polyolefin Elastomer was prepared using melt blending technique. In order to overcome the poor compatibility of among PP, PLA and TPO, several sorts of compatibilizers were tested. In addition to that, we evaluated the annealing effect of injection molded ternary blend. As a result, we could improve the thermal and mechanical properties of ternary blend by adding hybrid compatibilizers with 3 wt%, respectively.
FOCAL LENGTH CONTROL OF INJECTION-MOLDED PLASTIC LENSES VIA MODEL FREE OPTIMIZATION
Xiangsong Kong, Zhijang Shao, Xi Chen, May 2011
Optical quality is the vital concern of injection-molded plastic optical lenses. Focal length is a key quality attribute of a lens to be controlled. A systematic model-free optimization (MFO) method is proposed to control the focal length. Both the gradient-free and gradient-based algorithms are developed. The effectiveness of the MFO method has been demonstrated through experiments. Comparisions with the model-based optimization (MBO) method are also conducted.
RHEOLOGICAL STUDIES ON A NOVEL LIQUID CRYSTALLINE EPOXY THERMOSET
Pihui Pi, Weicheng Wang, Yinling Liu, Zhi-qi Cai, Xiufang Wen, Jiang Cheng, Zhuoru Yang, May 2011
Liquid crystalline epoxy thermosets were prepared by adding 3,3',5,5'-Tetramethylbiphenyl-4,4'-diyl bis(4-(oxiran-2-ylmethoxy)benzoate) (M1) into diglycidylether of bisphenol A (DGEBA)/ 4,4'-diaminodiphenyl methane (DDM) blends. Rheological tests with constant temperature and time tests under constant mechanical shear load conditions were performed by using rheometry instrument.
GASES STORAGE IN SUPPORTED CLATHRATES
Weixing Wang, May 2011
Gas clathrate hydrates are inclusion compounds formed of hydrogen-bonded H2O cages, encapsulating small molecules such as methane, hydrogen or carbon dioxide. In the search for viable gas storage media, clathrates may offer an alternative to micro-porous materials such as zeolites, active carbons and metal-organic frameworks. However, a barrier must first be overcome: Slow kinetics of enclathration (diffusion of gas into bulk systems can be of the order of days). Here we present a general strategy to greatly increase the rate of enclathration by means of trapping water in hydrophobic nanoparticle cage, gel, or porous polymer.
INVESTIGATION ON WARPAGE BEHAVIOR OF DVD-DISK IN INJECTION COMPRESSION MOLDING
Shia-Chung Chen, Guan-Hua Lee, Chia-Yen Tseng, TzuChau Chen, Hsien-Sen Chiu, Chih-Chung Hsu, May 2011
In this study, the Injection Compression Molding (ICM) process was simulated with a DVD-disk model using the Moldex3D-ICM module. An ICM experiment was also conducted to verify the simulation results. The effects of the process parameters such as compression force, delay time and switch time on warpage behavior are investigated. The experimental results show that a high compression force causes low deflection, while a longer delay time or switch time induces higher deflection.
GEOMETRIC NONLINEARITY IN 3D WARPAGE SIMULATION OF INJECTION MOLDED PLASTICS
Zhiliang Fan, David Astbury, Haipeng Wang, Chris Friedl, May 2011
Three-dimensional(3D) warpage simulation of polymer injection molded components is well developed and widely used in industry. Although a simple linear analysis is a good representation of reality for most warpage cases, it can lead to totally wrong warpage predictions in some special cases. In this paper, we extend the 3D warpage solution to account for geometric nonlinearity. Two typical large deflection examples are presented: one is the post-buckling of a tray model, and the other is the large deflection warpage of a two-shot over-molded part.
COMPOSITES FOR NAVAL APPLICATIONS: FIRE, SMOKE, AND TOXICITY MATERIAL TESTING AND REQUIREMENTS
Michael Lee, May 2011
Composite use aboard naval vessels has increased as militaries strive to reduce acquisition and maintenance costs as well as improve the structural and operational performance of naval craft. However, strict performance and safety requirements have hindered the use of composites in naval vessels. Fire, Smoke, and Toxicity (FST) requirements have made using composites aboard naval vessels a challenging application. This paper presents the FST requirements and a high level overview of replacing steel with composites.
HYDROPHOBIC THERMOPLASTIC POLYURETHANES
Anthony Walder, Donald Meltzer, Daphne Robinson, May 2011
Thermoplastic polyurethanes (TPUs) are a class of thermoplastic elastomers (TPEs) that are used in a variety of medical applications. TPUs exhibit low temperature flexibility, excellent abrasion resistance, high tensile strength and good processing characteristics. The softest TPUs historically used in medical applications exhibit a Shore Durometer above 70A. A medical grade TPU with a Shore Durometer of 62A will be presented. This softness is achieved without the use of plasticizers as is often the case with many other soft TPEs.
TRANSPARENT FLAME RETARDANT PEN/PET ALLOY FOR DIGITAL TV FRAME
In Kim, Manwar Hussain, Philjoong Yoon, May 2011
The paper relates to a unique flame retardant (FR) composition in which polyethylene terephthalate (PET) and polyethylene naphthalate (PEN) are in the form of polymer blend by low shear melt extrusion process. The composition provides excellent flame retardant with good anti-dipping property, especially is able to mold transparent articles such as next generation TV frames, computer, video game console, and appliance housing applications
PERVASIVE INNOVATION: TAKING INNOVATION DEEP AND WIDE ACROSS AND THROUGH THE ORGANIZATION
Bonnie Bachman, Stephen Bozzone, May 2011
One of the fundamental tenets of management is that human capital can provide an essential competitive advantage for a business. Concurrent innovation is a process for managing new product development cycles, from the ideation stage to implementation by using parallel streams of innovation and collaboration across boundaries.
AN EXPERIMENTAL STUDIES ON THE EJECTION FORCES FOR POLYMER RESINS
Alias Mohd, Colin Hindle, May 2011
The development and manufacture of the tool for injection molding is a complex task which demands highly skilled and experienced operator. This paper is to analyze the ejection force for different selected polymer resins which is having a series of surface roughness. The research was carried out on a cylinder shaped molding with variations in wall thicknesses. The result reveals that PA6 required high ejection force due to surface texture generated compared with HIPS and ABS.
STUDY ON EXTERNALLY WRAPPED COILS INDUCTION HEATING AND ITS APPLICATION ON RAPID MOLD SURFACE HEATING
Shia-Chung Chen, Jen-An Chang, Yu-Tseng Lin, Wen-Yang Shen, May 2011
The purpose of this study is to use externally wrapped coil induction heating to determine the practicality of its application in mold temperature control. A simulation was performed using the ANSYS software by the integration of both thermal and electromagnetic analysis modules. By experiment, the heating efficiency of coils in series was found to be 8.26C/s, while for parallel coils, it was 1.88C/s. Coils in series offers a much faster heating process. Both the simulation and experimental results are quite similar.


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ANTEC 2016 - Indianapolis, Indiana, USA May 23-25, 2016. [On-line].
Society of Plastics Engineers, ISBN: 123-0-1234567-8-9, pp. 000-000.
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