The SPE Library contains thousands of papers, presentations, journal briefs and recorded webinars from the best minds in the Plastics Industry. Spanning almost two decades, this collection of published research and development work in polymer science and plastics technology is a wealth of knowledge and information for anyone involved in plastics.
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Rheology, Processing and Electrical Properties of Multiwall Carbon Nanotube/Polypropylene Nanocomposites
Dispersal of a relatively small concentration (about 1 % volume fraction) of multiwall carbon nanotubes (MWNT) into polypropylene (PP) is found to cause large and complex changes in nanocomposite transport properties. Specifically, both the shear viscosity ? (?) and electrical conductivity ? (?) of the MWNT nanocomposites decrease strongly with shear rate and, moreover, these dispersions exhibit impressively large and negative normal stresses. Additionally, when extruded, MWNT nanocomposites shrink rather than swell. We associate these flow-induced property changes with the formation of non-equilibrium, percolated nanotube network structures.
The Development of Structure in a Melt Blended Polypropylene Organoclay Nanocomposite
The development of structure was evaluated for a melt blended polypropylene organoclay nanocomposite on a co-rotating intermeshing twin-screw extruder. The development of structure was investigated by evaluating the degree of dispersion of the clay platelets as a function of distance (or shear history) down the length of a specially designed clam-shell extruder. The dispersion was characterized by optical and TEM microscopy, x-ray diffraction, and mechanical property testing. The results show the development of structure from the initial large agglomerates to the final mixture of exfoliated and intercalated platelets.
Characterization of Polypropylene Composites at Low Micro-and Nano- Filler Content
Polypropylene/nanoclay (PP/clay) and polypropylene (PP) containing traditional mineral fillers (talc, mica, GF and wollastonite) are used in a comparative study encompassing structure, mechanical, rheological and thermal properties. At equal filler loadings, PP/clay nanocomposites exhibit a higher flexural modulus and melt viscosity, and enhanced thermal stability, as compared to the microcomposites studied. The structural differences between nano and microcomposites are demonstrated by rheometry, microscopy and thermal stability. Significant differences in behavior result from the much higher surface area of delaminated plates and their higher aspect ratio.
Properties of UV Curable Acrylate Nanocomposite Coatings
Recent advances in functional nanocomposites have created new frontiers in research for radiation-curable organic coatings making use of nanocomposite technology. Little is understood on incorporating organomodified clays and its curing kinetics in UV curable polymers. UV curable films were reinforced with organically modified montmorillonite (MMT). Preliminary results showed that acrylate nanocomposite coatings exhibited intercalated structures and enhanced properties. Increases in tensile strength and Young's modulus were observed. Cure time to a tack free film and conversion monitored by real time infrared spectroscopy (RTIR) were reported.
Structure and Properties of Polyurethane/Clay Nanocomposites and Foams
Polyurethane (PU)/Clay nanocomposites are synthesized using surface treated montmorillonite clays bearing different functionalities. Effects of various functional groups and clay/monomer mixing sequence on the reaction and clay dispersion of polyurethane are investigated by X-ray diffraction and transmission electron microscopy. Silicate layers of organoclay can be exfoliated in the PU matrix by adding hydroxyl and organotin functional groups on the clay surface. Furthermore, PU nanocomposite foams are also prepared with surface treated clays. A smaller cell size and higher cell density can be achieved compared to pure PU foam.
Mechanical Properties of Bisphenol-A Polycarbonate via Controlled Crystallization and Orientation in the Presence of Supercritical Carbon Dioxide
Our previous research on fiber drawing in the presence of supercritical carbon dioxide (SCCO2) has shown that the control of orientation and crystallization is of one of the critical factors in the development of fibers with high tenacity and stiffness. Thus identifying materials that allow for such control is necessary for fundamental studies. The extremely low thermal-induced crystallization rate of bisphenol-A polycarbonate (PC) makes it an ideal candidate for this kind of research. In this article, an effective method is used to control the orientation and crystallization of PC separately by using SCCO2. The influence of orientation, crystallization, and addition of nano-scale clays are studied with regard to the mechanical properties of the material.
Creep Prediction Using the Non-Linear Strain Energy Equivalence Theory
The Non-Linear Strain Energy Equivalence Theory, a semi-empirical model, is utilized to predict long-term creep from short-term compressive stress-strain experiments conducted at different strain rates. Stress-strain experiments in uniaxial compression are performed at strain rates of 3 and 0.03 %/minute to predict creep behavior and stress-strain data at several strain rates for an immiscible polymer blend of recycled fractional melt flow high-density polyethylene and recycled polystyrene. The creep behavior is predicted up to 50 years at stress levels of 400 and 800 psi.
Surface Damage of Polymers in Nanoscale
Surface damage of polymers in the nanometer-range is examined and results correlated with material characteristics and surface roughness of epoxies. Under a constant loading and constant scratch rate testing condition, surface roughness plays little or no role in surface damage formed during the course of this study. Material characteristics influence the damage occurred in terms of variations in elastic recovery, damage pattern and damage mechanism. The variations in scratch head geometry, which, in turn, lead to the variations in magnitude of stress and stress field distribution, give rise to various scratch features on the polymer.
Surface Characterization of Rigid Rod Polymers
A novel family of processable rigid rod polymers with outstanding mechanical properties has been recently introduced (Parmax® Self Reinforced Polymers (SRPs)). These materials, among other applications, are of interest in the field of high strength and stiffness, MRI-transparent implants driving an interest in their surface properties. Molded articles were fabricated from rigid rod polymers and surfaces were treated by mechanical and chemical modification. Surface properties were evaluated via contact angle measurements and AFM. In general, these aromatic rigid rod materials demonstrate high hydrophobicity. Surface modification techniques provided increased hydrophilicity of the surfaces. Interaction with biological molecules is reported.
Transmission of Tribological Measurement Values from the Model-System to the Part-System
Tribological measurement values represent system- properties. Therefore they are not directly transferable from the model-system pin-disc to the bearing technology. However, these values can be adjusted through qualified correlation. Basic differences in geometrical, kinematical and thermal relations between the two systems influence the friction- and wear-mechanisms.A focal point is the tribological analysis of different systems as pin / disc (thermoplastic / Steel) and bearing / shaft (thermoplastic bearing / steel shaft). According to online-measurements and calculations, statements can be evaluated about the transferability of the results from the different systems and about the mathematical coherences of a possible correlation. The consideration of the heat development resulting out of friction in both systems, which has an important influence on the transferability of the tribological properties from the model-system to the part-system, is the main focus.
Artificial Weathering Effects on the Scratch Resistance of Automotive Instrument Panel Thermoplastic Polyolefins (TPO)
This study focused on evaluating the effects of artificial weathering (per a filtered automotive interior Xenon weathering method) on the scratch resistance of two thermoplastic polyolefins (TPO-A and TPO-B). The scratch resistance evaluated using 5-Finger and Scratch-O was significantly lower after short artificial weathering exposures for both TPOs. The coefficient of friction determined using a Slido method increased as the scratch resistance decreased. Microhardness increased and indentation depth decreased with artificial weathering.
Surface Properties of Amphipathic Films of Natural and Synthetic Polymers
The surface properties of thin film amphipathic proteins (hydrophobins) and Pluronic® (PEO-PPO-PEO) polymers are investigated to evaluate surface lubricity and adhesion on molded polymer surfaces. Hydrophobins are fungal proteins that self-assemble at hydrophilic-hydrophobic interfaces into amphipathic films and Pluronics are nonionic amphiphilic surfactants. Because of their unique properties, they are of interest as models for potential biomedical and pharmaceutical applications. We have studied the self-assembly behavior of hydrophobins and Pluronic® polymers on hydrophobic polymer surfaces and examined the surface hydrophobicity and the lubrication properties.
Polyurethane-Clay Nanocomposites via Bulk-Polymerization Methods
In this study, polyurethane nanocomposites of organically modified clay were synthesized by bulk-polymerization methods and their properties characterized. The polymerization methods took into account the possibility of formation of clay tethered polymer chains via reactions between isocyanate groups in the chains of prepolymer and chain extended polymers with the hydroxyl groups on organic modifier of clay. The thermal and mechanical properties of the resultant materials were evaluated as function of the method of nanocomposites preparation. As high as 110% increase in modulus and 170% increase in tensile strength were observed with only 5wt% organically treated clay particles. The method based on chain-extended polymers performed better than the method based on prepolymer.
Investigation of the Microscopic Origins of the Torque and Normal Force Responses of Glassy Polymers
Under the assumption that glassy polymers are incompressible, the mechanical response of a cylinder of viscoelastic material below the glass transition temperature to a torsional deformation consists of a torque response and a normal force response along the axis of the cylinder. In performing stress relaxation experiments on poly(n-alkyl methacrylate)s, the normal force required to keep the constant deformation is compressive and large. Here we examine the microscopic origins of the nonlinear response functions. We consider the influence of the secondary, sub-vitreous ? relaxation on the normal force response. This is done by performing experiments on poly(methyl methacrylate) (PMMA) and poly(ethyl methacrylate) (PEMA) which both exhibit a ? peak in the loss modulus as a function of temperature located at the same temperature of 10 °C and having about the same intensity. A surprising result is that although the torque response for the PMMA is 50% higher than for the PEMA, the normal force response for the PMMA is 20% lower than the normal force response of the PEMA at the experimental temperatures of 45 °C and 30 °C.
Hysteresis Loss of Polymeric Materials: Finding of New Dimensionless Parameters
An in-depth experimental and theoretical study of many important factors governing the hysteresis loss of rubber vulcanizates having variation of loading of carbon black, silica, clay, resin, and curatives is carried out over a wide range of strain, strain rate/frequency and temperature. Experimental results reveal that the hysteresis loss depends on the heat generation of rubber vulcanizates, specific heat, thermal conductivity, Young's modulus, filler loading, structure and surface area of the filler, temperature difference between application temperature and glass transition temperature, frequency, temperature difference between wall and environment, stress, and stroke amplitude. To confirm the above statement, the hysteresis loss data are analyzed by dimensionless parameters developed by using both of Buckingham pi-method and Rayleigh method. Based on the analysis, an equation is developed in which hysteresis loss of rubber vulcanizates is expressed in terms of the operating conditions and material properties of elastomers.
Enhanced Toughness Properties in Nanostructured Glassy Polymers by all-Acrylic Block Copolymers Prepared by Controlled Radical Polymerization
All-acrylic block copolymers comprising rigid and rubbery blocks tethered together are prepared by a recently developed Controlled Radical Polymerization process, mediated by the SG1 nitroxide.The self-assembly of block copolymers at a molecular scale produces transparent nanostructures that are thermodynamically robust and can be processed repeatedly while maintaining favorable properties. Besides ductility due to confinement, nanostructuration of all-acrylic block copolymers can trigger new types of deformation mechanisms under dynamic loading and improve the toughness properties.
A Novel Understanding on the Effects of Industrial Retorting in Ethylene-Vinyl Alcohol Copolymers Used in Retortable Food Packaging Applications
The ethylene-vinyl alcohol (EVOH) copolymers are a family of excellent high barrier resins with wide implementation in a number of oxygen sensitive food packaging applications. These materials are also widely used in retortable food packaging designs, where the multilayer structure, e.g. PP/EVOH/PP, is temporarily exposed to water vapour to render the packaged food sterile. This thermal treatment is known to lead to a deterioration in the oxygen barrier performance of the EVOH internal layer present in the structure. The previous understanding of this phenomenon suggested a plasticization process by which ingress of water through the external hydrophobic layers, e.g. polypropylene (PP), reached the high barrier EVOH layer. On the other hand, the results presented here clearly indicate that, in addition to water ingress and subsequent material plasticization, a crystallinity disruption is also taking place during retorting. Nevertheless, this crystallinity disruption can be effectively overcome, and, therefore, the packaged food safety be ensured, by, for instance, adequate drying/annealing of the packaging structure after the retorting treatment. Unprecedented time-resolved WAXS analysis of a PP/EVOH32/PP multilayer permitted us to determine that EVOH32 does actually resist the retorting process when protected between PP layers.
Development of EVOH-Kaolinite Nanocomposites for High Barrier Packaging Applications
This paper reports on a novel route to develop EVOH-kaolinite nanocomposites by a melt intercalation process and on some relevant nanocomposite properties as a function of composition. The kaolinite clay used is a very cheap raw material of the tile industry and as such needed to be refined and chemically modified prior to the melt intercalation step. The modification was carried out with dimethyl-sulfoxide, methanol and octadecylamine in order to increase the basal plane distance of the original clay by a factor of more than three. Wide-angle X-ray diffraction (WAXD), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA) were used for characterization of the morphologies obtained. From the early results, partial exfoliation and intercalation of the clay platelets was the dominant morphology attained. The dispersion of clay nanolayers in the EVOH matrix seeks to improve the barrier properties of EVOH. An increase in thermal resistance, glass transition temperature, crystallinity and barrier properties to oxygen were also observed for mass clay loadings below 8%.
Biaxial Orientation in Polyethylene Films: Comparison of Infrared Spectroscopy and X-Ray Techniques
In this study, different polyethylene films (LDPE, LLDPE and HDPE) were produced under using different processes (film blowing and biaxial orientation) and processing conditions. The orientation of the films was characterized in terms of their biaxial crystalline, amorphous and global orientation factors using birefringence, Fourier Transform Infrared Spectroscopy (FTIR) with a tilted incidence technique and X-ray pole figures. It is well established that FTIR can measure crystalline axes orientation for polyethylenes, as well as the orientation of the amorphous phase. On the other hand, X-ray pole figures determines the orientation of the crystalline axes, and in combination with birefringence can yield the amorphous phase orientation. The results from those techniques are compared and discussed in terms of the accuracy of the techniques and the contributions of different specific entities in FTIR measurements.
Evidence of Dual Phase for the Amorphous State of Polymers from Crystallization Kinetics
We analyze constant rate cooling and heating crystallization kinetics of PET samples by DSC. The samples have various degree of disentanglement, obtained by the new TekFlow processing technology. According to EKNET interactive Dual Phase model, the amorphous state is made up of two coupled and interactive amorphous phases. These two phases have distinct viscoelastic and thermodynamic characteristics (Tg, free volume, G' and G etc.) which are determined by the potential energy of the conformers and by the state of entanglement of the macromolecular coils.Semi-crystalline polymers such as Polyethylene Terephtalate (PET) are amorphous in the molten state and should have Dual Phase behavior. The phase duality should manifest itself during crystallization from the melt during cooling or during cold crystallization while heating quenched samples.The purpose of this communication is to quantitatively describe the kinetics of crystallization of PET samples with a dual phase kinetics formulation and determine the respective influence of molecular weight and degree of entanglement on the kinetics parameters rate of crystallization and percentage of crystallinity."
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