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This paper will review the newest color and effect pigments that have been recently introduced to the marketplace including features benefits and comparisons to traditional products that have been used in the past few years. The paper will also review color trends for teletronics, aviation, sporting goods and toys for 2010.
Co-extrusion enables the combination of attributes of different polymeric resins to create films having unique and tailor-made properties. In this study we show that the proper selection and the correct placement of different polyethylene resins in co-extruded structures enables one to produce films having improved toughness and optical properties in a cost effective way. It was concluded that using single-site linear low density polyethylene in film structures makes this possible.
Gerald R. Berger, Dieter P. Gruber, Gernot A. Pacher, Johannes Macher, Walter Friesenbichler, May 2014
Different aspects on surface quality of injection molded parts have been researched in Leoben in the last decade. This paper will give a short overview on our research work, considering rapid heat cycle molding, surface topography and visual appearance of polymer part surfaces with special focus on weld lines, sink marks, and gloss differences, respectively.
Alexander Bakharev, Zhiliang Fan, David Astbury, May 2014
Uneven distribution of melt flow around a core pin during injection molding can result in core shift. Many real life injection molds establish one-side constraints for the cores then the core is free to deform in one direction but cannot deform in the opposite direction. In the article we present algorithms and results of mold filling simulations that take into account one-sided constraints on deformation of the mold cores.
This study investigates the residence time in micro extruders for low output applications. The micro extruders that were analyzed included extruder diameters between 12mm and 25.4mm. This study will show the effect of extruder screw speed on the residence time and compare that to theoretical calculations. Additionally, the study also demonstrates the change in molecular weight for a fixed output rate on the different extruder diameters.
While light curing technology provides many benefits to manufacturers, careful product selection and planning are needed to assure a smooth change over from existing, slower curing processes. Manufacturers must carefully weigh a variety of process variables to assure a smooth transition from older adhesive technologies when setting up a new light curing process like choosing the light source, understanding the substrates, opacity of materials, implementing process monitoring, adhesive selection and numerous other factors.
The lateral stress ratio of the solid feed resin has been shown to be a key factor in solids conveying. The lateral stress ratio has also been measured to be a function of primary stress, and it can vary significantly. Modeling of solids conveying is done to illustrate the effect of different stress ratio functions of polyethylene on solids conveying. Experimental results are used to validate the model and the fact that normal variations in lateral stresses are significant in solids conveying performance.
Yan Li, Hui Wang, Md Deloyer Jahan, Changchun Zeng, May 2014
Cyclic olefin copolymers (COC)/ multi-wall carbon nanotubes (MWCNTs) composites of different carbon nanotubes (CNTs) concentration were prepared by melt blending. The dispersion of the CNTs in the polymer matrix was investigated by scanning electron microscopy (SEM). The rheological property and the electrical conductivity of the nanocomposites were studied. In addition, the nanocomposites were foamed by carbon dioxide, and the effects of the CNTs on the foam cell morphology were investigated.
A self-optimizing injection process can compensate temperature fluctuations. But viscosity fluctuations are not considered in this concept, yet. Modifying the injection flow rate can balance the shrinkage potential but results although in varying residual stresses.
Matt Orlando, Masayuki Nagai, Satoshi Nagai, May 2014
Nowadays low gloss Polyacetal (POM) materials are required for automotive interior parts. In this study, new low gloss POM was developed. Original organic particles having effective interaction with POM, was developed as the matting agent. Consequently, excellent low gloss appearance with a good balance of mechanical properties is obtained. In addition, weather resistant and low VOC (Volatile Organic Compounds) emission technology could be applied to this low gloss POM.
Guthrie Gordon, David O. Kazmer, Robert X. Gao, Zhaoyan Fan, Xinyao Tang, May 2014
An infrared temperature sensor is detailed using a thermopile with an incorporated thermistor into a standard Dynisco snout. A testing apparatus was built to measure the temperature of a heated polymer at steady state. The apparatus was also used to validate the response time of the multivariate senor. Results show the multivariate sensor can accurately measure temperature with a response time of approximately 200 milliseconds.
This paper discusses the use of virtual prototyping for industrial extrusion die. We used numerical simulation to analyze the flow behavior in a PVC extrusion die. First, 3D isothermal simulation is used to investigate the flow uniformity at the outlet section of an extrusion die for 3 different internal geometries. Then, 3D non isothermal simulation will be used to see the impact of specific temperature profile at the entrance of the die on the flow uniformity. The shape of a flow channel was evaluated and the reason of a flow problem in practice was found by using this software.
Semra Senturk-Ozer, James Day, Viggy Mehta, May 2014
Flexil™ is a novel modified organosilicon based additive developed and marketed by Polymer Dynamix, LLC in South Plainfield, NJ. Flexil™ provides properties of flexibility to polyamides over a wide range of temperatures from less than -50°C to greater than 300°C. The results demonstrate that Flexil™ can replace various traditional plasticizers in polyamide compositions.
Joseph Greene, Lisa Ott, Kate Isganitis, Reta Betar, May 2014
A 22% solution of sucrose derived purely from sugar beets was dissolved in water and hydrolyzed with an invertase enzyme to produce glucose. This glucose was fed to champagne yeast and fermented to produce ethanol in yields of approximately 15 %. The ethanol was catalytically dehydrated to ethylene with a HZSM-5 catalyst in a small batch reactor. The ethylene was converted to poly(ethylene) using a Ziegler-Natta type catalyst. This poly(ethylene) should be suitable for use in plastic products like plastic bottles, containers, and grocery bags.
Yasaman Amintowlieh, Costas Tzoganakis, Savvas Hatzikiriakos, Alexander Penlidis, May 2014
Melt strength (MS) of polypropylene (PP) has been modified by utilizing benzophenone (BPH) as photoinitiator along with UV radiation. Processing conditions were manipulated to promote long chain branching (LCB). Formation of long chain branches and/or crosslinks was confirmed using linear viscoelastic (LVE) measurements, extensional rheometry, gel content, and gel permeation chromatography (GPC). Results clearly indicate that MS of PP has been successfully modified without significant gel formation.
Krishnan A. Iyer, Amanda M. Flores, Philip J. Brunner, John M. Torkelson, May 2014
Synergistic green composites of polypropylene (PP) with cardboard and waste paper are produced via solid-state shear pulverization (SSSP) without any compatibilizers or surface modification. The property enhancements are comparable to those from more expensive forms of cellulose. Additionally, optimization of SSSP processing, commercial viability and melt processability of the composites are evaluated.
A simulation program for prediction of wire-sweep during transfer molding and compression molding of thermoset materials for semiconductor chip encapsulation has been developed. The flow simulation necessary for wire-sweep analysis is based on a three-dimensional model. The simulation results were compared to the experimental results from an industrial case of transfer molding. A method to reduce wire sweep during transfer molding and compression molding is also discussed.
The segmented polyurethane, Estane is a polyester-urethane (poly(butylene adipate)-poly(4,4'diphenylmethane diisocyanate-1,4 butanediol. In the present paper, conventional contact angle experiments have been performed and the surface energies of the Estane sample as a function of film thickness have been determined. In addition, thermal analysis has been used to measure the calorimetric glass transition (Tg) for this segmented elastomer. Moynihan’s area matching method was used to determine the limiting fictive temperature.
Masaki Hirono, Satoshi Nagai, Kazushi Yamada, Hiroyuki Hamada, May 2014
In this study, the effect of polycarbonate oligomer (PC-O) addition on thermal properties, internal structure and weld properties of injection molded polycarbonate (PC) were investigated. It’s suggested that PC-O addition to PC is effective to flowability increase and improving surface roughness of V notch maintaining good mechanical properties compared with PC which has equivalent flowability.
Kris Akkapeddi, Jack Cavicchio, Yang Zhong, May 2014
The structural and morphological factors affecting the reactivity and performance of some oxygen scavenger additives in PET blends are reviewed. Role of the catalyst action and the effect some activators in oxygen scavenger chemistry have also been briefly investigated.
Kim McLoughlin Senior Research Engineer, Global Materials Science Braskem
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Kim drives technology programs at Braskem to develop advanced polyolefins with improved recyclability and sustainability. As Principal Investigator on a REMADE-funded collaboration, Kim leads a diverse industry-academic team that is developing a process to recycle elastomers as secondary feedstock. Kim has a PhD in Chemical Engineering from Cornell. She is an inventor on more than 25 patents and applications for novel polyolefin technologies. Kim is on the Board of Directors of SPE’s Thermoplastic Materials & Foams Division, where she has served as Education Chair and Councilor.
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Gamini has a BS and PhD from Purdue University in Materials Engineering and Sustainability. He joined Penn State as a Post Doctorate Scholar in 2020 prior to his professorship appointment. He works closely with PA plastics manufacturers to implement sustainability programs in their plants.
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Tom Giovannetti holds a Degree in Mechanical Engineering from The University of Tulsa and for the last 26 years has worked for Chevron Phillips Chemical Company. Tom started his plastics career by designing various injection molded products for the chemical industry including explosion proof plugs and receptacles, panel boards and detonation arrestors for 24 inch pipelines. Tom also holds a patent for design of a polyphenylene sulfide sleeve in a nylon coolant cross-over of an air intake manifold and is a Certified Plastic Technologist through the Society of Plastic Engineers. Tom serves on the Oklahoma Section Board as Councilor, is also the past president of the local Oklahoma SPE Section, and as well serves on the SPE Injection Molding Division board.
Joseph Lawrence, Ph.D. Senior Director and Research Professor University of Toledo
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Dr. Joseph Lawrence is a Research Professor and Senior Director of the Polymer Institute and the Center for Materials and Sensor Characterization at the University of Toledo. He is a Chemical Engineer by training and after working in the process industry, he has been engaged in polymers and composites research for 18+ years. In the Polymer Institute he leads research on renewably sourced polymers, plastics recycling, and additive manufacturing. He is also the lead investigator of the Polyesters and Barrier Materials Research Consortium funded by industry. Dr. Lawrence has advised 20 graduate students, mentored 8 staff scientists and several undergraduate students. He is a peer reviewer in several journals, has authored 30+ peer-reviewed publications and serves on the board of the Injection Molding Division of SPE.
Matt Hammernik Northeast Account Manager Hasco America
A Resin Supplier’s Perspective on Partnerships for the Circular Economy
About the Speaker
Matt Hammernik serves as Hasco America’s Northeast Area Account Manager covering the states Michigan, Ohio, Indiana, and Kentucky. He started with Hasco America at the beginning of March 2022. Matt started in the Injection Mold Industry roughly 10 years ago as an estimator quoting injection mold base steel, components and machining. He advanced into outside sales and has been serving molders, mold builders and mold makers for about 7 years.
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Any article that is cited in another manuscript or other work is required to use the correct reference style. Below is an example of the reference style for SPE articles:
Brown, H. L. and Jones, D. H. 2016, May.
"Insert title of paper here in quotes,"
ANTEC 2016 - Indianapolis, Indiana, USA May 23-25, 2016. [On-line].
Society of Plastics Engineers, ISBN: 123-0-1234567-8-9, pp. 000-000.
Available: www.4spe.org.
Note: if there are more than three authors you may use the first author's name and et al. EG Brown, H. L. et al.
