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The SPE Library contains thousands of papers, presentations, journal briefs and recorded webinars from the best minds in the Plastics Industry. Spanning almost two decades, this collection of published research and development work in polymer science and plastics technology is a wealth of knowledge and information for anyone involved in plastics.

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Recycling

Various topics related to sustainability in plastics, including bio-related, environmental issues, green, recycling, renewal, re-use and sustainability.
A NOVEL POLY (LACTIC ACID) BASED WATERBORNE POLYURETHANE
Naoko Shinozawa, Hirotoshi Kizumoto, Naoko Oda, May 2011

In the past few decades, Bio-plastics of plant origin and biodegradable plastics, and emulsions containing no organic solvent have drawn growing attentions as general environmentally friendly materials. Poly (lactic acid) based polyurethanes self-emulsified in 100% water were synthesized. The particle sizes of some of the emulsions were fine (less than 100nm) and they were stable for 6 months under 5oC storage condition. The low Tg sample showed good biodegradability. In this report, result of the polymerization and the emulsification, and the characteristic of the obtained emulsions were described.

A STATISTICAL STUDY OF THE COMPATIBILITY AND CURING OF DEVULCANIZED RUBBER AND POLYPROPYLENE
Prashant Mutyala, May 2011

The usage of waste tire rubber crumb as a dispersed phase in a thermoplastic matrix has been a topic of study for a long time. Inspite of using compatibilizers the properties achieved using polypropylene (PP) and waste ground rubber tire (GRT) crumb composites remained inferior. Devulcanized rubber (DR) being more relatively similar to virgin rubber is supposed to perform better than GRT and hence should be a better material for commercializing. This paper presents a statistical analysis of compatibility between DR and PP and also studies the effectiveness of a sulphur cure system in compatibilization.

BIMODAL POLYSTYRENE/PARTICLE FOAM BY EXTRUSION FOAMING
Cailiang Zhang, Bin Zhu, L. James Lee, May 2011

Extrusion foaming using supercritical carbon dioxide (CO2) as the blowing agent is an economically and environmentally benign process. However, it is difficult to control the foam density and maintain the thermal insulation performance. In this study, the extrusion foaming process of bimodal polystyrene foams was investigated by using CO2 as the blowing agent and water as the co-blowing agent. Compared to the extruded foam without water as co-blowing agent, the bimodal foams exhibit better thermal insulation property and compressive performance.

BIODEGRADATION OF POLY (HYDROXY BUTANOIC ACID) COPOLYMERS
Xiudong Sun, May 2011

Biodegradable plastics have attracted much attention in the last decade, not only because they can divert waste from landfill, but also because the biodegradable functionality meets the requirement of many applications. Poly (hydroxy butanoic acid) or PHB copolymers is one such class of plastics. This paper will review the biodegradability of these polymers in various environments including soil, fresh water, seawater, compost and anaerobic digesters. Testing methods and variables influencing biodegradation will also be discussed.

BIODEGRADATION OF POLY (HYDROXY BUTANOIC ACID) COPOLYMERS
Xiudong Sun, May 2011

Biodegradable plastics have attracted much attention in the last decade, not only because they can divert waste from landfill, but also because the biodegradable functionality meets the requirement of many applications. Poly (hydroxy butanoic acid) or PHB copolymers is one such class of plastics. This paper will review the biodegradability of these polymers in various environments including soil, fresh water, seawater, compost and anaerobic digesters. Testing methods and variables influencing biodegradation will also be discussed.

ACCELERATED ENVIRONMENTAL AGEING OF MATERIALS USED FOR COLLAPSIBLE FUEL STORAGE TANKS
James Sloan, David Flanagan, Paul Touchet, Henry Feuer, Daniel Desechepper, Charles Pergantis, May 2011

The purpose of this work was to perform a comparative analysis of various candidate nitrile coated fabric materials supplied by potential vendors to be used as fuel storage tanks and compare the results to the currently fielded polyurethane storage tanks. Our strategy is to utilize advanced environmental ageing methods to simulate extended weathering conditions. Our results demonstrate that the nitrile coated fabrics performed well in our evaluation. Their breaking strengths are about equal to the currently fielded urethanes and they performed comparably when subjected to environmental ageing conditions.

AUTOCLAVABILITY OF HIGH HEAT POLYCARBONATE RESINS FOR HEALTHCARE APPLICATIONS
Srinivas Siripurapu, Xiaoyu Sun, Scott Davis, John McCann, May 2011

Medical applications in healthcare market most often require multiple use or reuse of the instrument. Autoclave sterilization is one of the most common methods to effectively clean the instrument before reuse. To understand the capability of newly developed high heat Lexan* XHT resins in autoclave applications, mechanical property retention including tensile, flexural and practical impact properties were evaluated after multiple autoclave cycles at both 120?øC and 134?øC. These new class of high heat Polycarbonates offer better performance in comparison to conventional polycarbonates at high sterilization temperatures.

BARRIER PROPERTIES AND CHARACTERISTICS OF POLYGLYCOLIC ACID FOR UN-ORIENTED AND ORIENTED FILMS
Daisuke Ito, Kazuhisa Takatsuji, May 2011

Measurement of oxygen permeability of biodegradable polyglycolic acid (PGA) un-oriented amorphous and crystallized films, and oriented films showed superior values versus general barrier materials. The effect of orientation and crystallization was investigated, showing that oxygen permeability was dependent upon the polymer's free volume and its degree of crystallinity. By stretching an un-oriented amorphous film, PGA chains became highly oriented, resulting in increased temperatures of glass transition and tan?? peak. PGAƒ??s carbon dioxide barrier was tested using PET/PGA multilayer bottles, with 1 and 3wt% PGA bottles showing 1.5 and 2.5 times better gas barrier, respectively, versus a PET monolayer bottle.

EVALUATION OF MECHANICAL PROPERTIES OF USED MATERIALS FOR PLASTIC RECYCLE
Hiroyuki Nishimura, May 2011

This paper describes the evaluation of mechanical test results of compounded used polyethylene (PE) pipes and plastic materials for recycle. A compounding technology of used PE pipes for gas distribution and waste polyethylene terephthalate (PET) bottles using a compatibilizer was firstly studied. Then the other combinations of used plastic materials and new resins were also investigated for material uses and high-performance polymer alloys.

BIO-COMPOSITES OF SESBANIA HERBACEA PLANT FIBERS/POLYVINYL ALCOHOL (PVA): EFFECT OF CHEMICAL RETTING
Shailesh Vidhate, Kevin Stevens, Brian Ayer, Allen Michael, Nandika D'Souza, May 2011

The natural cellulose fibers used in this study with properties suitable for polymer composite application were obtained from sesbania herbacea plant stem by chemical retting method. The objective of this work is to study the effect of retting method on morphology and mechanical properties of the sesbania fibers and its composites with polyvinyl alcohol (PVA). The retting was done by using different concentrations of sodium hydroxide (NaOH) solutions. Scanning electron microscopy was used to study the morphology and thermo mechanical testing was done to study the effect of NaOH treatment on the properties of fibers and its composites with PVA.

GREEN MANDATES OPENING UP A NEW SALES CHANNEL AND GROWTH POTENTIAL FOR MATERIALS COMPANIES
Susan Ward, May 2011

Audience members will learn the following: › Overview of the six green mandates and the opportunities they create for materials companies › Discuss which technologies are currently winning government contracts and why › Identify where the money is being spent currently and trends for future spending › Review best practices in how materials companies can access to those funds to grow their business

HOW GREEN POLYMERS FIT IN YOUR BUSINESS AND WHERE THEY MAY NOT
Roger Jones, May 2011

Green polymers are being brought to market in order to capitalize on a perceived demand from environmentally conscious consumers. Plastics industry processors and users need to know, however, just what are the particular characteristics of different green polymers and which specific end use demands they fulfill? Are they broad-based products or a series of niche specialties? This paper will address the relative characteristics of current green polymers from point of view of end use market needs, and how best to meet these needs, in terms of economics, performance, and utility.

BIODEGRADATION OF COMPOSTABLE PLASTIC SNACK BAGS WITH METALLIZED COATING PER ASTM D-5338 TEST METHOD
Joseph Greene, May 2011

Biodegradable and compostable plastic materials that are used as snack bags demonstrated biodegradation in a laboratory compost environment per ASTM D-5338 test method. PLA-based compostable plastic, Kraft paper and cellulose paper degraded at least 90% in 120 days and met the degradation time requirement in the ASTM D-5338 standard. LDPE bag did not meet the degradation requirement in the ASTM standards. PLA-based snack bag met the phytotoxicity requirement of ASTM D-6400 for healthy plant response in the compost soil. Lastly, PLA-based degraded samples and other compostable degraded samples did not leave residuals of lead or Chromium in the compost soil.

IMPROVING THE POROSITY OF POLYPROPYLENE/POLYSULFONE MEMBRANES
Vicki Flaris, May 2011

Compatibilized polypropylene/polysulfone membranes were made using two environmentally-friendly processes. One way was through uniaxially stretching and another through biaxially stretching films. This paper will compare the improvements in mechanical properties obtained by both methods as well as compare interfacial tension measurements. Understanding the chemistry and location of the functional polyolefins is critical to explaining these improvements.

BIO-PLASTIC SHEETS FROM MBM PROTEINS
Sam Lukubira, Amod Oqale, May 2011

The processability of meat-and-bone-meal (MBM) proteins via thermal routes was investigated. Batch compounding and compression molding were used to determine optimal compositions and processing parameters. The sheets were studied for their water vapor permeability, mechanical properties and environmental aging effects. The relative humidity (RH) of the ambient air played a significant role in the processing of the compounded protein.. Sheets were formed at 40-50% RH. As expected, mechanical properties of the sheets were also found to be moisture sensitive. Particle size of MBM raw material was also found to significantly affect the texture and mechanical properties of sheets.

CHARACTERIZATION, MICROSCALE REPLICATION, AND USE OF A NOVEL BIOELASTOMER IN MESENCHYMAL STEM CELL DEVELOPMENT STUDIES
Israd Jafaar, Courtney LeBlon, Mohamed Ammar, John Coulter, Sabrina Jedlicka, May 2011

Novel materials possessing physical, mechanical, and chemical properties similar to those found in vivo provide a potential platform in building artificial microenvironments for therapeutic applications and well-defined biointerfaces for examining differentiation potential in stem cell biology. Poly(glycerol-sebacate) (PGS), a novel biocompatible and biodegradable elastomer is one such material. It provides an invaluable platform for in vitro culture studies to direct the differentiation of human mesenchymal stem cells (hMSCs) into specific lineages and functional cell types. This paper presents work in PGS material characterization, synthesis, microscale manufacturing, and investigations related to its use as a susbtrate for in vitro hMSC culture.

NATURAL FIBRE PULPING AND REFINING USING EXTRUSION TECHNOLOGY
Kamik Tarverdi, Wendy Xia, Jim Song, May 2011

A study on structural and mechanical properties of natural fibres using co-rotating intermeshing twin screw extruder for refining fibres is reported. Using low-cost raw materials for the preparation of bio-based and biodegradable composites for many industrial applications. A range of techniques used to characterise these materials will be discussed, including morphology, DSC, SEM, other experimental techniques like mechanical property evaluations will also be discussed.

CONFIRMATION AND QUANTIFICATION OF LINEAR LOW-DENSITY POLYETHYLENE (LLDPE) AND MALEATED LINEAR LOW-DENSITY POLYETHYLENE (LLDPE-g-MA) INFUSED WITH NANOCLAY IN SUPERCRITICAL CARBON DIOXIDE
Matthew Factor, Sunggyu Lee, May 2011

Nanoclay fillers have the ability to enhance the thermo-mechanical, barrier and flame resistant properties of Linear Low-Density Polyethylene (LLDPE). One method employed to successfully disperse nanoclay powders into polymers that is both inexpensive and deemed environmentally friendly is supercritical carbon dioxide processing. With supercritical carbon dioxide processing, Cloisite 93A was infused into LLDPE and Maleated LLDPE (LLDPE-g-MA). The infusion of Cloisite 93A was confirmed by XRD and FTIR analysis. In addition, XRD analysis suggests that clay intercalation was achieved for select runs. And FTIR analysis was used to determine the amount of nanoclay infused into the polymer.

OPEN CELL MICROCELLULAR FOAMS OF POLYLACTIC ACID (PLA) BASED BLENDS WITH SEMI-INTERPENETRATING POLYMER NETWORKS
Masahiro Ohshima, May 2011

Interpenetrating polymer network structures can be used to control cell density and averaged cell size of poly-LD-lactic acid foams. Polymer systems with and without cross-linking agent were used as templates for environmentally benign batch foaming processes in the presence of supercritical carbon dioxide. The foamed samples were characterized in terms of cell density, averaged cell size, and open cell content (OCC).

PLASTIC PACKAGING: A CURRENT PERSEPCTIVE ON SUSTAINABILITY
Bonnie Bachman, Shristy Bashyal, Margaret Baumann, May 2011

Five plastic packaging producers, machine manufacturers, and/or resin manufacturers are studied to conduct case study research to understand the approaches they are taking to use sustainable packaging. This industry view point is conducted to generate information regarding environmental pressures these companies are facing and the strategies they are implementing to be competitive and sustainable.










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