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The SPE Library contains thousands of papers, presentations, journal briefs and recorded webinars from the best minds in the Plastics Industry. Spanning almost two decades, this collection of published research and development work in polymer science and plastics technology is a wealth of knowledge and information for anyone involved in plastics.

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Recycling

Various topics related to sustainability in plastics, including bio-related, environmental issues, green, recycling, renewal, re-use and sustainability.
ADHESION OF BIODEGRADBLE PLASTICS WITH BONE: A COMPARATIVE STUDY USING COMMERCIALLY AVAILABLE SCREW / PLATE SYSTEM AND BIODEGRADABLE POLYMER MELT ADHESIVES
Anshuman Shrivastava , Jeffrey Weinzweig , Stephen McCarthy, May 2010

Biodegradable bone plates are commonly secured to bone surfaces using screws in craniomaxillofacial surgery. Using melt adhesives potentially replaces the need for existing screws and the associated complex techniques and equipment. Previously we have shown the advantages of using biodegradable melt adhesives over screw systems [1]. A time-based study comparing the effect of using melt adhesives and screws to secure bone implants to bone in a live goat model was performed. This paper demonstrates and compares the impact of using screws plates and melt adhesives on the healing of bone and operative time.

ADVANCED MATERIALS FROM NOVEL BIO-BASED RESINS
Shriram Bagrodia, May 2010

Cereplast Hybrid ResinsTM also known asBIOPOLYOLEFINSƒ?› are bio-based plastic resins replacing 50 percent or more of the petroleum content in traditional plastic products with renewable source materials such as starches from corn tapioca wheat and potatoes. The addition of CereplastHybrid Resins TM to the existing line of CompostableResins TM further establishes Cereplast as the leadingsolutions provider in environmental and sustainable plastics. The first product from the Cereplast HybridResins TM family is BiopropyleneTM a 50 percent biobasedresin that can replace traditional polypropylenein many applications. Cereplast Hybrid Resins TM canbe processed at the same cycle time as traditional plastics on conventional equipment but requires less energy in the production process by using significantly lower processing temperatures. Inaddition Cereplast Hybrid Resins TM meet therequirements for toxicity set by ASTM D 6400-04specifications making Cereplast Hybrid Resins TMsafe for all applications. This paper further discusses mechanical properties and potential applications ofBiopropyleneTM.

AN OVERVIEW OF ENVIRONMENTAL ALTERNATIVES AS VIEWED BY A PLASTICS INDUSTRY ECONOMIST
Roger F. Jones, May 2010

The plastics industry has been under heavy criticism from environmentalists for contributing to pollution and litter, exposing consumers to toxic matter, and using more than its fair share of energy resources. Are any of these accusations valid? If so, has our industry been responsive to these challenges in a meaningful way? Do the solutions offered by the environmentalists, to the problems they raise, have merit? This paper will attempt to address major environmental issues at they concern the plastics industry from an economic and scientific viewpoint and summarize what makes sense and what does not.

ASSESSING AND IMPROVING NANOMATERIALS HANDLING IN EXTRUSION
Michael J. Molitor, Mark Weinberg, Mark D. Wetzel, May 2010

The compounding of polymer nanocomposites involves the handling, feeding and cleaning of high volumes of potentially low bulk density powders. The Nanorisk Framework document [1] guides practitioners in how to assess the effectiveness of operations and engineering controls designed to contain nanomaterials and minimize the risk of exposure or environmental release. This paper reviews a new approach for measuring and evaluating the effectiveness of engineering controls and operating procedures when feeding nanofiller powders into a compounding extruder. A method will be described that uses the extruder itself as an effective means to reduce dust generation from the feed system.

ASSESSING AND IMPROVING NANOMATERIALS HANDLING IN EXTRUSION
Hua Yuan, Qiang Liu, Andrew Hrymak, Michael Thompson, Jie Ren, May 2010

The compounding of polymer nanocomposites involves the handling, feeding and cleaning of high volumes of potentially low bulk density powders. The Nanorisk Framework document guides practitioners in how to assess the effectiveness of operations and engineering controls designed to contain nanomaterials and minimize the risk of exposure or environmental release. This paper reviews a new approach for measuring and evaluating the effectiveness of engineering controls and operating procedures when feeding nanofiller powders into a compounding extruder. A method will be described that uses the extruder itself as an effective means to reduce dust generation from the feed system.

ENVIRONMENTAL STRESS CRACKING OF CPVC PIPE BY MIXED GLYCOLS
Ray L. Hauser , Ray Hauser Expertise, May 2010

CPVC pipe is often used for containment of water in fire sprinkler systems, usually with glycerol as the antifreeze, but too often with ethylene or propylene glycol. Environmental stress cracking has caused much distress and economic damage. This test program shows that a mixture of these two glycols can be more damaging to CPVC pipe than either of the glycols by itself. Earlystage cracks are also illustrated, as observed by Scanning Electron Microscope at 1000X magnification.

ENVIRONMENTALLY SUSTAINABLE THERMOPLASTIC FOAMS: POLYLACTIDE FOAMS VERSUS POLYSTYRENE FOAMS
Shia-Chung Chen, Pham Son Minh, I-Sheng Hsieh, Yan-Chen Chiou, May 2010

Polystyrene (PS) foams have a number of desirable properties and thereby have been used for many applications. However, one of the most notable drawbacks of PS foams is its non-biodegradability. In recent years, polylactide (PLA) has been viewed as an environmentally sustainable substitute of PS. In this context, this paper aims to provide head-to-head comparisons between PLA and PS foaming processes, in terms of the cell formation mechanisms and foamability of the resultant foams.

BENIGN PROCESSING OF HIGH PERFORMANCE POLYMERIC FOAMS OF POLY(ARYLENE ETHER SULFONE)
Desmond VanHouten , Dr. Donald G. Baird, May 2010

An environmentally benign process to produce high performance polymeric foams from poly(arylene ether sulfone) was developed. The high performance polymeric foams were produced by utilizing carbon dioxide and water as the physical blowing agents because they are plasticizers for the polymer. By controlling the vitrification of the poly(arylene ether sulfone) through the diffusion of the plasticizers and foaming temperature the cell size and foam density could be readily varied. The foam density varied between 15 to 85% of the unfoamedpolymer and cell sizes ranged between 1 to 200 ?¬m. Theaffect of the cell size and density on tensile properties will be discussed.

HOW NUCLEATED MMW HDPE RESINS INFLUENCE BARRIER FILM STRUCTURE DESIGN
Jonathan Jeffery Stanger, Nick Tucker, Nigel Larsen, Mark Staiger, Roger Reeves, May 2010

This paper describes a film structure study involving nucleated medium molecular weight high density polyethylene (MMW HDPE) materials that enhance film properties. Using these new nucleated MMW HDPEs, several film structures have been designed to improve moisture barrier, oxygen barrier, toughness and cost, as well as reduce the environmental footprint by downgauging existing film structures. The films in this study use a variety of polyethylene materials commonly used in the film converting industry.

IMPROVEMENT OF INTRINSIC VISCOSITY OF RECYCLED PET BY RADIO FREQUENCY HEATING
Maxime Ricbourg, Jean-Pierre Habas, Pascal Pignolet, May 2010

The improvement of Intrinsic Viscosity of recycled poly(ethylene terephthalate)(R-PET) pellets by an industrial radio frequency(RF) heating is described. RPET pellets are made from post-consumer PET bottles, degraded by hydrolysis during distribution process. Hence, intrinsic viscosity(IV) or molecular weight of RPET exhibits significant lower compared to virgin PET, caused from cleavages of chains. This study indicates thermal recycling method of solid phase polymerization to improve the IV values, namely molecular weight of RPET pellets.

BIODEGRADABLE POLYURETHANE/SOY PROTEIN SHAPE-MEMORY POLYMER BLENDS PREPARED VIA ENVIRONMENTALLY-FRIENDLY AQUEOUS DISPERSIONS
Atakan Altinkaynak, Mahesh Gupta, Mark A. Spalding, Sam L. Crabtree, May 2010

Biodegradable and biocompatible shape-memory polymer blends of soy protein (SP) and polyurethane (PU) based on poly(?æ-caprolactone) (PCL) has been synthesized using environmentally-friendly aqueous dispersion technique. High-pressure supercritical carbon dioxide (scCO2) foaming technique was applied to the blends to generate three-dimensional interconnected porous structures or scaffolds with special enhanced benefits for potential biomedical applications such as soft tissue engineering and/or drug release. Blending PU dispersion (PUD) with SP significantly increased the biocompatibility and biodegradability properties of the materials and improved their shape-memory capability. The PCL soft segment was found to be miscible with SP over the entire range of concentration as confirmed by DSC measurements, where a single Tg located between the Tg of the pure SP and PCL soft segment was observed for all blend concentrations. The shape-memory behavior of the blends was investigated for different concentrations under free-stress condition. The rate of strain recovery was found to be SP concentration dependent. The stress recovery of the blend reached a maximum value at wSP = 0.1 weight fraction. This finding was attributed to the maximum increase in the degree of crystallinity of PCLsoft segment at wSP = 0.1 as conformed by X-ray analysis.

IMPROVEMENT OF INTRINSIC VISCOSITY OF RECYCLED PET BY RADIO FREQUENCY HEATING
Minoru Ogasahara , Manabu Shidou , Shigeru Nagata, May 2010

The improvement of Intrinsic Viscosity of recycled poly(ethylene terephthalate)(R-PET) pellets by an industrial radio frequency(RF) heating is described. RPET pellets are made from post-consumer PET bottles, degraded by hydrolysis during distribution process. Hence, intrinsic viscosity(IV) or molecular weight of RPET exhibits significant lower compared to virgin PET, caused from cleavages of chains. This study evaluates the feasibility of RF Heat Treatment to improve the intrinsic viscosity of the material.

BIODEGRADATION OF POLY(HYDROXY BUTANOIC ACID) COPOLYMER MULCH FILMS IN SOIL
Vasko Naumovski, May 2010

Agricultural mulch films that are used to cover soil of crop rows contribute to earlier maturation of crops and higher yield. Incineration and landfill disposals are the most common means of disposal of the incumbent polyethylene mulch films; these are not environmentally friendly options. Biodegradable mulch films that can be rototilled into the soil after crop harvest are a promising alternative to offset problems such as landfill disposal, and film retrieval and disposal costs. In this study, an in-house laboratory scale test method has been developed in which the rate of disintegration, as a result of biodegradation, of films based on polyhydroxybutanoic acid (PHB) copolymers were investigated in a soil environment using residual weight loss method. The influence of soil composition, moisture levels in the soil and industry-standard anti-microbial additive in the film composition on the rate of disintegration of PHB copolymer films will be discussed.

INTERACTION OF HALS AND COLORANTS: PART II
David Bigio, May 2010

A series of colorants including yellows, reds, blues and greens have been evaluated when processed with monomeric and oligomeric HALS in PP and HDPE. Comparisons have been done in masstone and tint looking at effects on color shift and strength.

CHARACTERIZATION OF THE MICROSTRUCTURE OF POLY (HYDROXY BUTANOIC ACID) COPOLYMERS DURING THEIR POST-FABRICATION ANNEALING AT ROOM TEMPERATURE
Rajendra K. Krishnaswamy, Supicha Kridaratikorn, Yelena Kann, Renuka Bhoyar, Stephen McCarthy, Douglass S. Kalika, Patrick Smith, May 2010

The mechanical properties of bio-based, biodegradable poly (hydroxy butanoic acid) or PHB copolymers are known to change considerably over a period of time after their parts are fabricated. This study will focus on the changes in semi-crystalline morphology during this aging process. The semi-crystalline morphology is characterized using the three-phase model (crystalline, mobile amorphous and rigid amorphous phases) and through a variety of experimental probes including thermal analysis, refractometry, x-ray diffraction and solid-state NMR.

CHARACTERIZATION OF VIRGIN-RPET COMPOSITES
Greg Curtzwiler , Keith L. Vorst , Wyatt Brown , J. Singh, May 2010

Thermoformed polyethylene terephthalate (PET) produce trays (clamshells) produced by a large retail supplier using virgin resin were compared to PET clamshells containing 30, 70, or 100% recycled-PET (RPET). Comparisons were made of functional groups, ultravioletvisible (UV-Vis) light absorption, and thermal properties. An increase in the crystallization temperature was observed as RPET increased when compared to virgin PET. This suggests that the crystallization temperature (Tc) may be used as a quantitative indicator for determining the amount of RPET in a plastic composite.

CHARACTERIZING CO-CONTINUOUS MORPHOLOGY DEVELOPMENT IN MISCIBLE POLYLACTIC ACID / POLYVINYL ALCOHOL BIODEGRADABLE BLENDS
Jun Peng, Yi-Yan Peng, Lih-Sheng Turng, Xiang-Fang Peng, Xiao-Fei Sun, May 2010

Targeted for tissue engineering scaffold applications, biodegradable polylactic acid (PLA) and water-soluble polyvinyl alcohol (PVA) resins were employed to produce miscible blends by means of melt blending in a thermokinetic mixer (K-mixer). Different volume fractions of PLA and PVA were melt mixed. After water leaching (extraction) of the sacrificial PVA domains, co-continuous morphology development of the blend systems was investigated via scanning electron microscopy (SEM). The dimensions of the voids occupied by PVA in the blends were measured using an image analysis tool. In addition, the miscibility of these blends was evaluated by thermal characteristic measurements using a differential scanning calorimeter (DSC). It was shown that the continuity development and microstructure features of PLA/PVA blends were dependent on the component composition and the miscibility.

MECHANICAL PROPERTIES OF HEAT-SEALED PART IN ENVIRONMENT-FRIENDLY FILM
Rei-ichi Konishi , Kazushi Yamada , Yasuo Hashimoto , Yew Wei Leong , Tetsuya Tsujii , Hiroyuki Hamada, May 2010

Multi-layered laminated films are widely used as general packaging materials and thermal lamination is one of the environmentally friendly techniques since it does not involve solvents during lamination. The heat exerted during the heat- sealing process, however, could affect the lamination strength of these films. In this study, we focused on the relationship between the results of pinhole test and the properties of heat sealed parts.

MECHANICAL PROPERTIES OF HEAT-SEALED PART IN ENVIRONMENTFRIENDLY FILM
Rei-ichi Konishi , Kazushi Yamada , Yasuo Hashimoto , Yew Wei Leong , Tetsuya Tsujii , Hiroyuki Hamada, May 2010

Multi-layered laminated films are widely used as general packaging materials and thermal lamination is one of the environmentally friendly techniques since it does not involve solvents during lamination. The heat exerted during the heat- sealing process however could affect the lamination strength of these films. In this study we focused on the relationship between the results of pinhole test and the properties of heat sealed parts.

CLOSED LOOP QUALITY CONTROL OF THE PROCESSING OF UNDRIED POLYCONDENSATES USING MELT DEGASSING SINGLE SCREW EXTRUSION
Walter Michaeli , Henning Seidel, May 2010

Processing undried polycondensates as PET or PA using a melt degassing single screw extruder is a real alternative to the conventional energy- time- and cost-consuming pre-drying process. Due to the industrial demand of processing recycled and low priced materials the moisture content or/and the resin mixture can substantially vary from batch to batch. This leads to a deviant molecular weight degradation and an unsteady final product quality. The paper presents an approach to compensate these variations in the feedstock in a closed-loop control. It is based on the direct influence of the degassing pressure on the moisture evaporation of the melt. The product quality is estimated online in the extrusion process e.g. via melt viscosity and is controlled by the degassing pressure in the extruder.










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