SPE Library
The SPE Library contains thousands of papers, presentations, journal briefs and recorded webinars from the best minds in the Plastics Industry. Spanning almost two decades, this collection of published research and development work in polymer science and plastics technology is a wealth of knowledge and information for anyone involved in plastics.
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Recycling
Various topics related to sustainability in plastics, including bio-related, environmental issues, green, recycling, renewal, re-use and sustainability.
NATURAL FIBER-PHENOLIC-HANNEBACHITE COMPOSITES: EFFECTS OF FIBER TYPE
The management of greenhouse gasses can certainly benefit from better marshalling of our wooded lands. Therefore, our recent research has focused on developing wood-substitute composites without wood in them from natural fibrous materials, e.g., jute, miscanthus, kenaf, wheat straw, and industrial hemp and plate-like hannebachite crystallites. Imaging, DSC, flexural strength and water sensitivity measurements were undertaken on composites formulated from the aforementioned natural fibers. Comparative effects on the mechanical and thermal properties were ascertained.
CURRENT APPLICATIONS OF TITANATES AND ZIRCONATES - 2010
Titanate and zirconate coupling agents as invented by the author generate approximately six ACS CAS abstracted works (technical papers, articles and patents) per week. The author will review the literature and update ANTEC attendees on applications in thermoplastics and thermosets with an emphasis on the latest work in nano and green technologies such as biopolymers and landfill biodegradation. For example, investigators Lei, Yong; Wu, Qinglin; Yao, Fei; Xu, Yanjun from the School of Renewable Natural Resources, Louisiana State University Agricultural Center, Baton Rouge, LA, 70803, USA reported: Composites based on recycled high-polyethylene (RHDPE) and natural fibers i.e. pine wood flour and bagasse were made through melt blending and compression molding. The effects of the fibers and coupling agent type/concn. on the composite properties were studied. The use of maleated polyethylene (MAPE) carboxylated polyethylene (CAPE) and titanium-derived mixt. (TDM)-(20% pellet masterbatch of a neoalkoxy pyrophosphato titanate) improved the compatibility between the bagasse fiber and RHDPE and mech. properties of the resultant composites compared well with those of virgin HDPE composites. The modulus and impact strength of the composites had maxima with MAPE content increase. The composites had lower crystn. peak temps. and wider cryst. temp. range than neat RHDPE and their thermal stability was lower than RHDPE.""
NEW ENVIRONMENTALLY PROGRESSIVE POLYESTER FR RESINS
New family of ENH flame retardant PBT (polybutylene terephthalate) thermoplastic polyester resins developed is aimed at helping electrical/electronics (E/E) manufacturers and suppliers comply with regulations restricting use and disposal of hazardous substances. The non-chlorinated non-brominated resin based on PBT delivers good ductility and strength than other nonhalogen flame-retardant PBT materials as well as electrical properties of standard flame-retardant PBT materials. Some of the resin properties will be discussed in this publication.
DEGRADATION BEHAVIOR OF HEMP FIBER REINFORCED THERMOSETTING POLYMER
Natural fiber-reinforced composites are very attractive due to environmental considerations. There are currently many types of natural fibers that are suitable to be used as reinforcement in polymer composites. In this paper hemp fiber mat was selected to be the reinforcement for unsaturated polyester resin. In order to determine the long-term water resistance of this composite specimens were immersed into hot water.Weight changes of the specimens were recorded with time and their respective mechanical properties were determined through bending tests. A correlation was established between moisture absorption and mechanical performance of the composites.
DEVELOPMENT OF AN ACTIVE AGENT CARRYING, BIODEGRADABLE IMPLANT FOR THE INTRAVESICAL THERAPY OF THE OVERACTIVE BLADDER SYNDROME
The overactive bladder syndrome (OAB) is defined as a symptom complex which is characterized with frequent urination, urinary incontinence and a strong, sudden urge to urinate even when the bladder is not full. About 10% of the total population have OAB and it occurs in every age group. Apart from the medical, oral therapy, the so called intravesical instillation is used as well. In order to minimise the numerous side effects of the oral therapy like dry mouth, dizziness or depressions a biodegradable, active agent carrying implant for the intravesical therapy of the OAB was aspired. After a project period of two years a biodegradable, active agent carrying polymer implant could be developed.
DEVELOPMENT OF MOISTURE RESISTANT RECYCLED POLY(ETHYLENE TEREPHTHALATE)
The recycling activities related to poly(ethylene terephthalate) PET has been slow since the material is always thought to possess inferior properties when compared to virgin PET. This study involves the development of novel processing methods to significantly enhance the properties of recycled PET (RPET) especially in terms of moisture resistance.This is particularly important especially when RPET is used for further processing that involves heating such as injection molding since the presence of moisture would severely degrade the material. The drying process of RPET pellets would also require at least a few hours which could significantly affect production cycles. The improvement in moisture resistance can be realized through the control of crystallinity and morphological structure of the RPET pellets during compounding and extrusion processes.
PROCESSING AND MECHANICAL PROPERTIES OF JUTE FABRIC REINFORCED SMC MOLDINGS
Recent earth environmental concern requires easy
recycle material system and the use of biodegradable
polymer and natural fiber is noticed in composite
materials. In this study jute cloth reinforced SMC was
fabricated. And the effect of water included in jute cloth
was investigated by bending impact and tensile testing.
As a result it was revealed that the dry processing was
very important to apply natural fiber for composite
materials.
Processing and Mechanical Properties of Jute Fabric Reinforced SMC Moldings
Recent earth environmental concern requires easy recycle material system, and the use of biodegradable polymer and natural fiber is noticed in composite materials. In this study, jute cloth reinforced SMC was fabricated. And the effect of water included in jute cloth was investigated by bending, impact and tensile testing. As a result, it was revealed that the dry processing was very important to apply natural fiber for composite materials.
PROCESSING AND PERFORMANCE OF HDPE POLYMER BLENDS INCLUDING POST CONSUMER RECYCLED HDPE
With the rapid increase in the market for recycled polyethylene from various sources, there is an urgent need to quantify the performance of these materials. Blends of recycled high density polyethylene (HDPE) were prepared to obtain specific mechanical properties and MFI. The results show that the MFIs had significant effect on the rheological, mechanical and phase morphology characteristics of the various blends.
PROCESSING COSTS AND ENVIRONMENTAL IMPACT OF BIO-PLASTICS
This work studied bio-plastics such as polylactic acid (PLA) and protein based plastics form corn and compared to petroleum based plastics such polyethylene (PE) and polystyrene in terms of their ecological as well as economical performance from a 'Cradle to Grave' perspective. This study included energy input, emissions output of green house gases and costs from their life cycle steps of raw material acquisition to the final product disposal. It was found that products manufactured from bio-based feedstocks were relatively higher in cost, they resulted in less green house gas emissions.
DEVULCANIZATION OF RECYCLED TIRE RUBBER CRUMB WITH SUPERCRITICAL CO2: CURING BEHAVIOR, MECHANICAL PROPERTIES AND DEGREE OF DEVULCANIZATION
In this work the devulcanization of tire rubber crumb was studied by using an industrial scale twin screw extruder. A reasonably high throughput extrusion process has been developed and the effect of processing conditions has been studied. The effects of different screw configurations, screw speed and feed rate on the stability of process have been investigated. Crosslink density and percent of devulcanization of different samples are measured. Curing behavior, tensile strength, and elongation at break of different compounds consisting of blends of virgin rubber with devulcanized crumb have also been evaluated.
DEVULCANIZATION OF RECYCLED TIRE RUBBER CRUMB WITH
SUPERCRITICAL CO2: CURING BEHAVIOR MECHANICAL PROPERTIES AND
DEGREE OF DEVULCANIZATION
In this work the devulcanization of tire rubber crumb
was studied by using an industrial scale twin screw
extruder. A reasonably high throughput extrusion process
has been developed and the effect of processing
conditions has been studied. The effects of different screw
configurations screw speed and feed rate on the stability
of process have been investigated. Crosslink density and
percent of devulcanization of different samples are
measured. Curing behavior tensile strength and
elongation at break of different compounds consisting of
blends of virgin rubber with devulcanized crumb have also
been evaluated.
DURABILITY OF NATURAL FIBER SHEET MOLDING COMPOUND (ECO-SMC)
Recent earth environmental concern requires easy
recycle material system and the use of biodegradable
polymer and natural fiber is noticed in composite materials.
To apply the natural fiber for the structural parts the use as
reinforcement of Sheet Molding Compound (SMC) is
desirable because it is expected that SMC can be used in
various fields in terms of high productivity and
dimensional stability. Considering that fiber reinforced
composite is used for structural part the use of long-span
must be possible. Therefore the evaluation of the
durability such as degradation is very important subject.
In this study SMC (Sheet Molding Compound) that
reinforcement was jute cloth were prepared. The jute cloth
reinforced SMC was immersed in hot water to promote the
degradation. And after immersion an increase ratio of
water and bending properties were compared with that of
jute cloth reinforced SMC without immersion. As a result
the fracture mechanism changed from the combination
of crack propagation in matrix area and delamination
in the interface around the fiber bundle to only crack
propagation in matrix area by water immersion.
Durability of Natural Fiber Sheet Molding Compound (Eco-SMC)
Recent earth environmental concern requires easy recycle material system, and the use of biodegradable polymer and natural fiber is noticed in composite materials. To apply the natural fiber for the structural parts, the use as reinforcement of Sheet Molding Compound (SMC) is desirable because it is expected that SMC can be used in various fields in terms of high productivity and dimensional stability. Considering that fiber reinforced composite is used for structural part, the use of long-span must be possible. Therefore, the evaluation of the durability such as degradation is very important subject. In this study, SMC (Sheet Molding Compound) that reinforcement was jute cloth were prepared. The jute cloth reinforced SMC was immersed in hot water to promote the degradation. And after immersion, an increase ratio of water and bending properties were compared with that of jute cloth reinforced SMC without immersion. As a result,the fracture mechanism changed from the combination of crack propagation in matrix area and delamination in the interface around the fiber bundle to only crack propagation in matrix area by water immersion.
PROPYLENE BLOCK COPOLYMER AS A COMPATIBILIZER FOR POST CONSUMER HDPE/PP BLENDS
Melt compounded polymer blends such as PP/HDPE blends from post consumer waste have often been reported to exhibit poor mechanical properties. This work reports on the potential improvement in performance of PP/HDPE blends using polypropylene copolymers as compatibilizers. The properties of the PP/HDPE blends in general progressively varied from that of 100% HDPE to 100% PP. Analysis showed some improvements in mechanical performance of the blends with the addition of PP copolymers, but DMTA results suggest no improvement in compatibility.
EFFECT OF CARBON NANO FIBERS ON THE PERMEABILITY OF FIBER REINFORCED POLYMERIC NANOCOMPOSITES
One of the most attractive environmentally friendly energy generation methods is wind power. In order for this technology to compete favorably with the cost of traditional energy generation methods, the wingspan needs to be greatly increased from current dimensions. For this to occur, we need to take advantage of new material developments such as nano-composites.In order to manufacture such large parts, we need to understand factors affecting flow. In the case of flow through porous media, the material properties are permeability and viscosity. In this work we present preliminary results on the effect of carbon nano fibers on permeability.
EFFECT OF CARBON NANOFIBERS ON THE REACTION KINETICS OF WIND BLADE VINYL ESTER SYSTEM
Wind energy is one of the most promising environmentally friendly renewable sources of energy. Epoxy has been the preferred resin used to manufacture wind blades; however with the increased need to lower costs, vinyl ester resin is gaining importance as a alternative material. The curing of vinyl ester resin in the presence of carbon nanofibers (CNFs) was studied by differential scanning calorimetry (DSC). It was found that the carbon nanofibers have a catalytic effect on the curing kinetics of vinyl ester. However there is a percolation threshold and increasing the amount of CNFs beyond this threshold hinders the reaction. A simple autocatalytic model is used to predict the conversion of the vinyl ester resin.
EFFECT OF COMPATIBILIZATION ON CRYSTALLIZATION OF RPET/RPP/CaCO3 BLEND
Recycled polyethylene terephthalate (RPET),recycled polypropylene (RPP) and CaCO3 were blendedand compatibilized with SEBS copolymer. The effects of compatibilization on morphological, thermal and mechanical properties were investigated. The results indicated that the dispersed phase in compatibilized blends is significantly smaller in size as compared to uncompatibilized blends. The crystallization temperature and crystallinity of the blends were affected by the incorporation of compatibilizers while tensile and impactproperties depended on the content of CaCO3 and compatibilizer.
EFFECT OF COMPATIBILIZATION ON CRYSTALLIZATION OF
RPET/RPP/CaCO3 BLEND
Recycled polyethylene terephthalate (RPET)
recycled polypropylene (RPP) and CaCO3 were blended
and compatibilized with SEBS copolymer. The effects of
compatibilization on morphological thermal and
mechanical properties were investigated. The results
indicated that the dispersed phase in compatibilized blends
is significantly smaller in size as compared to
uncompatibilized blends. The crystallization temperature
and crystallinity of the blends were affected by the
incorporation of compatibilizers while tensile and impact
properties depended on the content of CaCO3 and
compatibilizer.
EFFECT OF ENVIRONMENTAL EXPOSURE ON MATERIALS BASED ON BLENDS OF PLASTICIZED STARCH AND POLYPROPYLENE
Due to the recent demand for environmentally friendly polymers and the duty to take advantage of renewable natural resources when possible, biopolymers have become an important alternative to synthetic polymers. Starch when using glycerol as a plasticizer has proven to be a processable ƒ??greenƒ? polymer additive when compounded with maleated polypropylene. In this study, material was characterized based on its ability to perform over five months of exposure to natural conditions. The effects on modulus and elongation with the addition of plasticized starch, in a polypropylene matrix, were evaluated and are presented.
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